Abstract:
A process for manufacturing a composite rotor blade includes manufacturing an oversized root region of a root region of a composite rotor blade; fixturing the CMC blade into a machining fixture at a primary Y and Z axis datum located at an attachment fillet radii of the root region; machining V-notches into the oversized root region to form a Y′ and Z′ axis datum of a sacrificial datum system in relation to the primary Y and Z axis datum; applying an oversized coating layer over the attachment fillet radii of the root region; fixturing the CMC blade into a machining fixture at the Y′ and Z′ axis datum of the sacrificial datum system; machining the oversized coating layer to a machined coating layer forming a Y″ and Z″ axis datum with respect to the Y′ and Z′ axis datum of the sacrificial datum system; fixturing the CMC blade into a machining fixture at the Y″ and Z″ axis datum; and machining off the sacrificial datum system removing the V-notches.
Abstract:
Core assemblies and methods for manufacturing components of gas turbine engines include a first core body having a first trunk configured to attach to a first location of a cavity core structure, a first branch extending from the first trunk and configured to form a first portion of a first cooling circuit, the first branch having a first joining surface, and a second core body having a second trunk configured to attach to a second location of a cavity core structure, a first branch of the second core body extending from the second trunk and configured to form a first portion of a second cooling circuit in the component. The first branches of the core bodies joined to form a junction. The junction defines a merger of the first cooling circuit and the second cooling circuit proximate to an exit of the first and second cooling circuits.
Abstract:
A cooling circuit for a gas turbine engine comprises a gas turbine engine component having a body with at least one internal cavity defined by a cavity wall. A plurality of cooling holes formed within the cavity wall, wherein each cooling hole is defined by a length extending from a cooling hole inlet to a cooling hole outlet, and wherein the cooling holes are positioned relative to each other such that a minimum allowable ligament distance is maintained between adjacent cooling holes along the entire length of each cooling hole. A gas turbine engine and a method of forming a cooling circuit for a gas turbine engine are also disclosed.
Abstract:
A core for gas turbine engine component comprises a body extending between first and second ends to define a length, and extending between first and second edges to define a width. A plurality of core extensions are formed as part of the body. The plurality of core extensions are positioned to be staggered relative to each other such that at least two adjacent core extensions are variable relative to each other in at least one dimension. A gas turbine engine component is also disclosed.
Abstract:
An airfoil for use in a gas turbine engine is provided. The airfoil having: a pressure surface and a suction surface each extending axially from a leading edge to a trailing edge of the airfoil, at least one of the pressure surface, the suction surface, the leading edge and the trailing edge terminating at an edge of a tip section of the airfoil; a plurality of internal cooling channels located within the airfoil; and at least one cooling hole in fluid communication with at least one of the plurality of internal cooling channels, wherein the at least one cooling hole is aligned with an opening or diffuser that extends directly from the at least one cooling hole and wherein the opening or diffuser is formed in and extends through the edge of the tip section of the airfoil.
Abstract:
A core for gas turbine engine component comprises a body extending between first and second ends to define a length, and extending between first and second edges to define a width. A plurality of core extensions are formed as part of the body. The plurality of core extensions are positioned to be staggered relative to each other such that at least two adjacent core extensions are variable relative to each other in at least one dimension. A gas turbine engine component is also disclosed.
Abstract:
A component for a gas turbine engine is provided. The component includes an internal cooling passage disposed within the component, and an s-shaped trip strip formed on a surface of the internal cooling passage.
Abstract:
A gas turbine engine airfoil includes a body that provides an exterior airfoil surface that extends in a radial direction to a tip. The exterior surface has a leading edge in a forward direction and a trailing edge in an aft direction. The tip includes a squealer pocket that has a recess surface. A cooling passage is arranged in the body. Each of the cooling holes extends from an inlet at the cooling passage to an outlet at the recessed surface. The inlet and outlet are arranged at an angle in an angular direction relative to the recessed surface. The angular direction is toward at least one of the forward and aft directions.
Abstract:
An airfoil for a gas turbine engine includes an airfoil including spaced apart pressure and suction side walls joined at leading and trailing edges to provide an exterior airfoil surface that extends in a radial direction from a platform to a tip. A cavity is provided between the pressure and suction side walls near the trailing edge. The cavity includes an interior region bounded by first and second exit regions arranged at angle relative to one another. The first and second exit regions are respectively in low and high pressure regions relative to one another. First and second pedestal groups respectively are arranged at the first and second exit regions. The second pedestal group has first and second pedestals each terminating in an end. The ends of the second pedestals extend beyond the ends of first pedestals.
Abstract:
A. structure for creating a core for a gas turbine engine component comprises a body with a curved surface defining a turn passage. A plurality of protrusions are formed within a wall surface of the turn passage. A plurality of protrusions are configured to extend transversely relative to the curved surface. A gas turbine engine component is also disclosed.