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    POLYCRYSTALLINE DIAMOND COMPACTS
    1.
    发明申请
    POLYCRYSTALLINE DIAMOND COMPACTS 审中-公开

    公开(公告)号：US20200331811A1

    公开(公告)日：2020-10-22

    申请号：US16880131

    申请日：2020-05-21

    申请人： US SYNTHETIC CORPORATION

    发明人： Kenneth E. Bertagnolli ,  Jiang Qian ,  Jason Wiggins ,  Michael Vail ,  Debkumar Mukhopadhyay

    IPC分类号： C04B37/00 ,  C22C26/00 ,  F16C33/04 ,  F16C33/26 ,  B21C3/02 ,  G01N27/80 ,  G01N27/72 ,  B24D18/00 ,  E21B10/567

    摘要： Embodiments of the invention relate to polycrystalline diamond (“PCD”) exhibiting enhanced diamond-to-diamond bonding. In an embodiment, PCD includes a plurality of diamond grains defining a plurality of interstitial regions. A metal-solvent catalyst occupies at least a portion of the plurality of interstitial regions. The plurality of diamond grains and the metal-solvent catalyst collectively exhibit a coercivity of about 115 Oersteds (“Oe”) or more and a specific magnetic saturation of about 15 Gauss·cm3/grams (“G·cm3/g”) or less. Other embodiments are directed to polycrystalline diamond compacts (“PDCs”) employing such PCD, methods of forming PCD and PDCs, and various applications for such PCD and PDCs in rotary drill bits, bearing apparatuses, and wire-drawing dies.

    Superabrasive materials and methods of manufacture
    4.
    发明授权
    Superabrasive materials and methods of manufacture 有权
    超级磨料和制造方法

    公开(公告)号：US08602132B2

    公开(公告)日：2013-12-10

    申请号：US13659703

    申请日：2012-10-24

    申请人： US Synthetic Corporation

    发明人： Kenneth E. Bertagnolli ,  Craig H. Cooley ,  Jason Wiggins

    IPC分类号： E21B10/36 ,  E21B10/46

    CPC分类号： B01J3/062 ,  B01J2203/061 ,  B01J2203/062 ,  B01J2203/0655 ,  B01J2203/0685 ,  B24D3/08 ,  E21B10/567

    摘要： Methods of manufacturing sintered superabrasive structures are disclosed. For example, a plurality of agglomerated granules comprising at least one superabrasive material may be provided and exposed to a pressure and a temperature sufficient to sinter the at least one superabrasive material. In another example, a plurality of agglomerated granules comprising diamond may be provided and exposed to a pressure and a temperature sufficient to form polycrystalline diamond. Articles of manufacture including at least one superabrasive material are disclosed. For example, a polycrystalline diamond compact may comprise a volume of polycrystalline diamond bonded to a substrate, wherein the volume of polycrystalline diamond includes a plurality of agglomerated granules which have been sintered. A drill bit comprising at least one cutting element including a volume of polycrystalline diamond bonded to a substrate wherein the volume of polycrystalline diamond includes a plurality of agglomerated granules which have been sintered is disclosed.

    摘要翻译： 公开了制造烧结超级磨料结构的方法。 例如，可以提供包含至少一种超级磨料材料的多个附聚颗粒并暴露于足以烧结至少一种超级磨料的压力和温度。 在另一个实例中，可以提供包含金刚石的多个附聚颗粒并暴露于足以形成多晶金刚石的压力和温度。 公开了包括至少一种超级磨料的制品。 例如，多晶金刚石压块可以包括结合到基底的多晶金刚石的体积，其中多晶金刚石的体积包括已经烧结的多个附聚颗粒。 一种钻头，其包括至少一个切割元件，该切割元件包括结合到基底的多晶金刚石体积，其中多晶金刚石的体积包括已经烧结的多个附聚颗粒。

    SUPERABRASIVE MATERIALS AND METHODS OF MANUFACTURE
    5.
    发明申请
    SUPERABRASIVE MATERIALS AND METHODS OF MANUFACTURE 有权
    超级材料和制造方法

    公开(公告)号：US20130048390A1

    公开(公告)日：2013-02-28

    申请号：US13659703

    申请日：2012-10-24

    申请人： US SYNTHETIC CORPORATION

    发明人： Kenneth E. Bertagnolli ,  Craig H. Cooley ,  Jason Wiggins

    IPC分类号： E21B10/46

    CPC分类号： B01J3/062 ,  B01J2203/061 ,  B01J2203/062 ,  B01J2203/0655 ,  B01J2203/0685 ,  B24D3/08 ,  E21B10/567

    摘要： Methods of manufacturing sintered superabrasive structures are disclosed. For example, a plurality of agglomerated granules comprising at least one superabrasive material may be provided and exposed to a pressure and a temperature sufficient to sinter the at least one superabrasive material. In another example, a plurality of agglomerated granules comprising diamond may be provided and exposed to a pressure and a temperature sufficient to form polycrystalline diamond. Articles of manufacture including at least one superabrasive material are disclosed. For example, a polycrystalline diamond compact may comprise a volume of polycrystalline diamond bonded to a substrate, wherein the volume of polycrystalline diamond includes a plurality of agglomerated granules which have been sintered. A drill bit comprising at least one cutting element including a volume of polycrystalline diamond bonded to a substrate wherein the volume of polycrystalline diamond includes a plurality of agglomerated granules which have been sintered is disclosed.

    摘要翻译： 公开了制造烧结超级磨料结构的方法。 例如，可以提供包含至少一种超级磨料材料的多个附聚颗粒并暴露于足以烧结至少一种超级磨料的压力和温度。 在另一个实例中，可以提供包含金刚石的多个附聚颗粒并暴露于足以形成多晶金刚石的压力和温度。 公开了包括至少一种超级磨料的制品。 例如，多晶金刚石压块可以包括结合到基底的多晶金刚石的体积，其中多晶金刚石的体积包括已经烧结的多个附聚颗粒。 一种钻头，其包括至少一个切割元件，该切割元件包括结合到基底的多晶金刚石体积，其中多晶金刚石的体积包括已经烧结的多个附聚颗粒。

    Cutting element assembly including one or more superabrasive cutting elements and drill bit utilizing the same
    9.
    发明授权
    Cutting element assembly including one or more superabrasive cutting elements and drill bit utilizing the same 有权
    切割元件组件包括一个或多个超级磨料切割元件和利用其的钻头

    公开(公告)号：US09404308B1

    公开(公告)日：2016-08-02

    申请号：US14196773

    申请日：2014-03-04

    申请人： US SYNTHETIC CORPORATION

    发明人： Jiang Qian ,  Debkumar Mukhopadhyay ,  Jason Wiggins ,  Kenneth E. Bertagnolli ,  Shawn C. Scott ,  Kevin Duy Nguyen ,  Michael A. Vail

    IPC分类号： E21B10/56 ,  E21B10/52

    CPC分类号： E21B10/56 ,  E21B10/43 ,  E21B10/52 ,  E21B10/567 ,  E21B10/633

    摘要： Some embodiments relate to cutting element assemblies including a superabrasive cutting element that may be axially compressed to enhance the damage tolerance thereof, enclosed in an enclosure that exposes the superabrasive cutting element therethrough, enclosed in an enclosure that restricts rotation of the superabrasive cutting element, or combinations of the foregoing. Additionally, some embodiments relate to cutting element assemblies in which a superabrasive cutting element is mechanically fastened to a base, such as a substrate or directly to a bit body of a rotary drill bit. Some embodiments also relate to cutting element assemblies including one or more superabrasive cutting elements that are rotatable about a longitudinal axis of the cutting element assembly, that may be axially compressed to enhance the damage tolerance thereof, that may be enclosed in an enclosure that exposes the superabrasive cutting element therethrough, or combinations thereof.

    摘要翻译： 一些实施例涉及切割元件组件，其包括可以被轴向压缩以增强其破坏公差的超研磨切割元件，其包围在限制超研磨切割元件的旋转的外壳中的外罩中，其暴露超硬磨料切割元件， 上述的组合。 另外，一些实施例涉及切割元件组件，其中超研磨切割元件机械地紧固到基座，例如基底或直接连接到旋转钻头的钻头体。 一些实施例还涉及切割元件组件，其包括可围绕切割元件组件的纵向轴线旋转的一个或多个超级研磨切割元件，其可以被轴向压缩以增强其损伤容限，其可以封闭在暴露于 超研磨切割元件或其组合。

    Rotary drill bit including polycrystalline diamond cutting elements
    10.
    发明授权
    Rotary drill bit including polycrystalline diamond cutting elements 有权
    旋转钻头，包括多晶金刚石切割元件

    公开(公告)号：US08746376B2

    公开(公告)日：2014-06-10

    申请号：US13722250

    申请日：2012-12-20

    申请人： US Synthetic Corporation

    发明人： Michael A. Vail ,  Kenneth E. Bertagnolli ,  Jason Wiggins ,  Jiang Qian ,  David P. Miess

    IPC分类号： E21B10/36 ,  B32B9/00 ,  B01J3/06

    CPC分类号： E21B10/46 ,  B01J3/062 ,  B01J2203/062 ,  B01J2203/0655 ,  B01J2203/0685

    摘要： Embodiments relate to methods of fabricating PCD materials by subjecting a mixture that exhibits a broad diamond particle size distribution to an HPHT process, PCD materials so-formed, and PDCs including a polycrystalline diamond table comprising such PCD materials. In an embodiment, a PCD material includes a plurality of bonded diamond grains that exhibit a substantially unimodal diamond grain size distribution characterized, at least in part, by a parameter θ that is less than about 1.0. θ = x 6 · σ , where x is the average grain size of the substantially unimodal diamond grain size distribution, and σ is the standard deviation of the substantially unimodal diamond grain size distribution.

    摘要翻译： 实施方案涉及通过使表现出宽金刚石粒度分布的混合物经受HPHT方法，所形成的PCD材料和包括包含这种PCD材料的多晶金刚石台的PDC来制造PCD材料的方法。 在一个实施方案中，PCD材料包括多个结合的金刚石晶粒，其表现出基本上单峰金刚石晶粒尺寸分布，其至少部分地由参数和特征表征; 小于约1.0。 ＆thetas; = x 6·＆sgr ，其中x是基本上单峰金刚石晶粒尺寸分布的平均晶粒尺寸， 是基本上单峰金刚石晶粒尺寸分布的标准偏差。