公开(公告)号：US20220359741A1

公开(公告)日：2022-11-10

申请号：US17814865

申请日：2022-07-26

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd,

Inventor： Jian-Jou Lian ,  Chun-Neng Lin ,  Chieh-Wei Chen ,  Tzu-Ang Chiang ,  Ming-Hsi Yeh

IPC: H01L29/78 ,  H01L29/66 ,  H01L21/8238 ,  H01L27/092

Abstract: A method of forming a semiconductor device includes surrounding a dummy gate disposed over a fin with a dielectric material; forming a gate trench in the dielectric material by removing the dummy gate and by removing upper portions of a first gate spacer disposed along sidewalls of the dummy gate, the gate trench comprising a lower trench between remaining lower portions of the first gate spacer and comprising an upper trench above the lower trench; forming a gate dielectric layer, a work function layer and a glue layer successively in the gate trench; removing the glue layer and the work function layer from the upper trench; filling the gate trench with a gate electrode material after the removing; and removing the gate electrode material from the upper trench, remaining portions of the gate electrode material forming a gate electrode.

公开(公告)号：US20240258428A1

公开(公告)日：2024-08-01

申请号：US18630549

申请日：2024-04-09

Applicant: Taiwan Semiconductor Manufacturing Co, Ltd.

Inventor： Jian-Jou Lian ,  Chun-Neng Lin ,  Chieh-Wei Chen ,  Tzu-Ang Chiang ,  Ming-Hsi Yeh

IPC: H01L29/78 ,  H01L21/8238 ,  H01L27/092 ,  H01L29/66

CPC classification number: H01L29/785 ,  H01L21/823821 ,  H01L21/823864 ,  H01L27/0924 ,  H01L29/66545 ,  H01L29/66795

Abstract: A method of forming a semiconductor device includes surrounding a dummy gate disposed over a fin with a dielectric material; forming a gate trench in the dielectric material by removing the dummy gate and by removing upper portions of a first gate spacer disposed along sidewalls of the dummy gate, the gate trench comprising a lower trench between remaining lower portions of the first gate spacer and comprising an upper trench above the lower trench; forming a gate dielectric layer, a work function layer and a glue layer successively in the gate trench; removing the glue layer and the work function layer from the upper trench; filling the gate trench with a gate electrode material after the removing; and removing the gate electrode material from the upper trench, remaining portions of the gate electrode material forming a gate electrode.

公开(公告)号：US20240105818A1

公开(公告)日：2024-03-28

申请号：US18521107

申请日：2023-11-28

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Jian-Jou Lian ,  Chun-Neng Lin ,  Ming-Hsi Yeh ,  Chieh-Wei Chen ,  Tzu-Ang Chiang

IPC: H01L29/66 ,  H01L21/84 ,  H01L29/78

CPC classification number: H01L29/6681 ,  H01L21/845 ,  H01L29/7854

Abstract: A semiconductor device includes a gate electrode over a channel region of a semiconductor fin, first spacers over the semiconductor fin, and second spacers over the semiconductor fin. A lower portion of the gate electrode is between the first spacers. An upper portion of the gate electrode is above the first spacers. The second spacers are adjacent the first spacers opposite the gate electrode. The upper portion of the gate electrode is between the second spacers.

公开(公告)号：US20220246442A1

公开(公告)日：2022-08-04

申请号：US17722828

申请日：2022-04-18

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Jian-Jou Lian ,  Chun-Neng Lin ,  Chieh-Wei Chen ,  Tzu-Ang Chiang ,  Ming-Hsi Yeh

IPC: H01L21/3213 ,  H01L29/51 ,  H01L29/66 ,  H01L21/28 ,  C09K13/00 ,  H01L21/8234

Abstract: In a wet etching process to pattern a metal layer such as a p-metal work function layer over a dielectric layer such as a high-k gate dielectric layer, a selectivity of the wet etching solution between the metal layer and the dielectric layer is increased utilizing an inhibitor. The inhibitor includes such inhibitors as a phosphoric acid, a carboxylic acid, an amino acid, or a hydroxyl group.

公开(公告)号：US11855193B2

公开(公告)日：2023-12-26

申请号：US17648166

申请日：2022-01-17

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Jian-Jou Lian ,  Chun-Neng Lin ,  Ming-Hsi Yeh ,  Chieh-Wei Chen ,  Tzu-Ang Chiang

IPC: H01L29/66 ,  H01L21/84 ,  H01L29/78

CPC classification number: H01L29/6681 ,  H01L21/845 ,  H01L29/7854

Abstract: A semiconductor device includes a gate electrode over a channel region of a semiconductor fin, first spacers over the semiconductor fin, and second spacers over the semiconductor fin. A lower portion of the gate electrode is between the first spacers. An upper portion of the gate electrode is above the first spacers. The second spacers are adjacent the first spacers opposite the gate electrode. The upper portion of the gate electrode is between the second spacers.

公开(公告)号：US11978801B2

公开(公告)日：2024-05-07

申请号：US17814865

申请日：2022-07-26

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Jian-Jou Lian ,  Chun-Neng Lin ,  Chieh-Wei Chen ,  Tzu-Ang Chiang ,  Ming-Hsi Yeh

IPC: H01L29/78 ,  H01L21/8238 ,  H01L27/092 ,  H01L29/66

CPC classification number: H01L29/785 ,  H01L21/823821 ,  H01L21/823864 ,  H01L27/0924 ,  H01L29/66545 ,  H01L29/66795

Abstract: A method of forming a semiconductor device includes surrounding a dummy gate disposed over a fin with a dielectric material; forming a gate trench in the dielectric material by removing the dummy gate and by removing upper portions of a first gate spacer disposed along sidewalls of the dummy gate, the gate trench comprising a lower trench between remaining lower portions of the first gate spacer and comprising an upper trench above the lower trench; forming a gate dielectric layer, a work function layer and a glue layer successively in the gate trench; removing the glue layer and the work function layer from the upper trench; filling the gate trench with a gate electrode material after the removing; and removing the gate electrode material from the upper trench, remaining portions of the gate electrode material forming a gate electrode.

公开(公告)号：US20240063060A1

公开(公告)日：2024-02-22

申请号：US18501653

申请日：2023-11-03

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chieh-Wei Chen ,  Jian-Jou Lian ,  Tzu-Ang Chiang ,  Chun-Neng Lin ,  Ming-Hsi Yeh

IPC: H01L21/8234 ,  G03F1/46 ,  G03F7/09 ,  H01L21/027 ,  H01L29/66

CPC classification number: H01L21/823431 ,  G03F1/46 ,  G03F7/091 ,  H01L21/0276 ,  H01L21/82345 ,  H01L29/66795

Abstract: A method includes depositing a first work function layer over a gate dielectric layer, forming a first hard mask layer over the first work function layer, forming a photoresist mask over the first hard mask layer, where forming the photoresist mask includes depositing a bottom anti-reflective coating (BARC) layer over the first hard mask layer, etching a portion of the BARC layer, etching a portion of the first hard mask layer using the BARC layer as a mask, etching a portion of the first work function layer to expose a portion of the gate dielectric layer through the first hard mask layer and the first work function layer, removing the first hard mask layer, and depositing a second work function layer over the first work function layer and over the portion of the gate dielectric layer.

公开(公告)号：US11848239B2

公开(公告)日：2023-12-19

申请号：US16925918

申请日：2020-07-10

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chieh-Wei Chen ,  Jian-Jou Lian ,  Tzu-Ang Chiang ,  Chun-Neng Lin ,  Ming-Hsi Yeh

IPC: H01L21/8234 ,  H01L21/027 ,  H01L21/336 ,  G03F1/46 ,  G03F7/09 ,  H01L29/66 ,  H01L29/78

CPC classification number: H01L21/823431 ,  G03F1/46 ,  G03F7/091 ,  H01L21/0276 ,  H01L21/82345 ,  H01L29/66795

Abstract: A method includes depositing a first work function layer over a gate dielectric layer, forming a first hard mask layer over the first work function layer, forming a photoresist mask over the first hard mask layer, where forming the photoresist mask includes depositing a bottom anti-reflective coating (BARC) layer over the first hard mask layer, etching a portion of the BARC layer, etching a portion of the first hard mask layer using the BARC layer as a mask, etching a portion of the first work function layer to expose a portion of the gate dielectric layer through the first hard mask layer and the first work function layer, removing the first hard mask layer, and depositing a second work function layer over the first work function layer and over the portion of the gate dielectric layer.

公开(公告)号：US20220013412A1

公开(公告)日：2022-01-13

申请号：US16925918

申请日：2020-07-10

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chieh-Wei Chen ,  Jian-Jou Lian ,  Tzu-Ang Chiang ,  Chun-Neng Lin ,  Ming-Hsi Yeh

IPC: H01L21/8234 ,  H01L21/027 ,  G03F7/09 ,  H01L29/66 ,  G03F1/46

Abstract: A method includes depositing a first work function layer over a gate dielectric layer, forming a first hard mask layer over the first work function layer, forming a photoresist mask over the first hard mask layer, where forming the photoresist mask includes depositing a bottom anti-reflective coating (BARC) layer over the first hard mask layer, etching a portion of the BARC layer, etching a portion of the first hard mask layer using the BARC layer as a mask, etching a portion of the first work function layer to expose a portion of the gate dielectric layer through the first hard mask layer and the first work function layer, removing the first hard mask layer, and depositing a second work function layer over the first work function layer and over the portion of the gate dielectric layer.