METHOD AND SYSTEM FOR MACHINE DETERMINING WIRE CONTACT INSERTION

    公开(公告)号:US20230344186A1

    公开(公告)日:2023-10-26

    申请号:US17660327

    申请日:2022-04-22

    Abstract: A method, system and computer program product are provided for determining wire contact insertion based on image analysis. Methods include: acquiring at least one image of a connector having a plurality of wire contact insertion holes; identifying a wire contact within a wire contact insertion hole of the plurality of wire contact insertion holes; determining that the wire contact insertion hole is a correct wire contact insertion hole; determining that the wire contact has been fully inserted into the correct wire contact insertion hole; and providing feedback indicating that the wire contact is fully inserted into the correct wire contact insertion hole. The feedback includes in some cases a first indicator indicating that the wire contact is in the correct wire contact insertion hole and a second indicator indicating that the wire contact is fully inserted into the correct wire contact insertion hole.

    METHOD, SYSTEM, AND COMPUTER PROGRAM PRODUCT FOR WIRE CONNECTOR ASSEMBLY

    公开(公告)号:US20230344185A1

    公开(公告)日:2023-10-26

    申请号:US17660320

    申请日:2022-04-22

    CPC classification number: H01R43/20 B25J9/1687 G05B19/4155 G05B2219/50391

    Abstract: A method, system and computer program product are provided for automated insertion of a wire contact into an insertion hole of a connector. Methods include: controlling a robot having an end-effector to position a wire contact proximate to a connector using a wire gripper and a separator device of the end-effector; controlling the robot to advance the separator device between two or more wires previously connected to the connector; controlling the robot to align the wire contact with a insertion hole of the connector; controlling the robot to advance the wire contact toward the insertion hole of the connector and at least partially insert the wire contact into the insertion hole; controlling the robot to release the wire contact from the wire gripper; and controlling the robot to withdraw the wire gripper and the separator device from between the two or more wires previously connected to the connector.

    METHOD AND SYSTEM FOR ERROR CORRECTION IN AUTOMATED WIRE CONTACT INSERTION WITHIN A CONNECTOR

    公开(公告)号:US20210399470A1

    公开(公告)日:2021-12-23

    申请号:US16906536

    申请日:2020-06-19

    Inventor: Heiko HOFFMANN

    Abstract: A method, system and computer program product are provided for correction of automated insertion of a wire contact into a target hole of a connector. Methods include controlling a robot having an end-effector to: align the wire contact with the target hole of the connector; advance the wire contact toward and into the target hole of the connector; cease insertion in response to a force between the wire contact and the connector exceeding a predefined value; determining a depth of insertion; in response to the depth of insertion being above a predefined depth, perform a pull test on the inserted wire contact; in response to the depth of insertion being below a predetermined depth, identify an error condition using visual feedback; determine a number of corrective operations performed and perform error correction if the number is below a predefined number, while withdrawing the wire contact otherwise.

    METHOD AND SYSTEM FOR ALIGNMENT AND INSERTION OF WIRE CONTACT WITH WIRE CONTACT INSERTION HOLES OF A CONNECTOR

    公开(公告)号:US20210044070A1

    公开(公告)日:2021-02-11

    申请号:US16536598

    申请日:2019-08-09

    Abstract: A method, system and computer program product are provided for aligning and inserting a wire contact within a target hole of a connector to facilitate the automated insertion of the wire ends of a wire bundle assembly into the wire contact insertion holes of a connector. Methods may include: obtaining captured images, from at least two image capture devices attached to an end-effector of a robot, of a wire gripper of the end-effector; causing the robot to advance the end-effector to move the wire contact within a predetermined distance of the connector; causing the robot to advance the end-effector to move the wire contact toward the connector a predetermined additional amount more; and identifying, based on movement of the wire contact the predetermined additional amount more, if alignment is correct from force feedback at the wire gripper.

    METHOD AND SYSTEM FOR ALIGNMENT OF WIRE CONTACT WITH WIRE CONTACT INSERTION HOLES OF A CONNECTOR

    公开(公告)号:US20210044069A1

    公开(公告)日:2021-02-11

    申请号:US16536622

    申请日:2019-08-09

    Inventor: Heiko HOFFMANN

    Abstract: A method, system and computer program product are provided for aligning wire contacts with wire contact insertion holes of a connector to facilitate the automated insertion of the wire ends of a wire bundle assembly into the wire contact insertion holes of a connector. Methods may include: obtaining captured images from at least two image capture devices attached to an end-effector of a robot of a wire gripper of the end-effector; detecting, within at least one image from each of the at least two image capture devices, a wire contact; detecting, within at least one image from each of the at least two image capture devices, one or more insertion holes of the connector; identifying corrective movement for the robot end-effector that aligns a target hole of the one or more insertion holes of the connector with the wire connector; and causing the robot to move the end-effector according to the identified corrective movement.

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