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    Cutting tool for milling
    1.
    发明授权
    Cutting tool for milling 失效
    铣削刀具

    公开(公告)号：US5890847A

    公开(公告)日：1999-04-06

    申请号：US50597

    申请日：1998-03-30

    申请人： Shinya Uesaka ,  Tetsuo Nakai

    发明人： Shinya Uesaka ,  Tetsuo Nakai

    IPC分类号： B23C5/16 ,  B23C5/06 ,  B23C5/20 ,  B23C5/22

    CPC分类号： B23C5/2265 ,  B23C5/06 ,  B23C2226/125 ,  B23C2250/12 ,  Y10T407/26 ,  Y10T407/27

    摘要： A cutting tool for milling comprises an insert consisting of a cubic boron nitride sintered body having heat conductivity of at least 400 W/m.K at 120.degree. C. and a thermal expansion coefficient within the range of at least 3.0.times.10.sup.-6 /K and not more than 4.0.times.10.sup.-6 /K in the temperature range of 20.degree. C. to 600.degree. C. According to this cutting tool for milling, sufficient tool life can be attained in high-speed face milling under a wet condition and high-speed end milling under a wet condition.

    摘要翻译： 用于研磨的切削工具包括由在120℃下具有至少400W / mK的导热率的立方氮化硼烧结体和在至少3.0×10 -6 / K范围内的热膨胀系数的插入件 在20℃〜600℃的温度范围内大于4.0×10-6 / K。根据该切削刀具的铣削，可以在潮湿条件下高速铣削和高速铣削时获得足够的刀具寿命 在潮湿条件下进行端铣。

    High-pressure phase boron nitride base sinter
    2.
    发明授权
    High-pressure phase boron nitride base sinter 失效
    高压相氮化硼基烧结矿

    公开(公告)号：US6008153A

    公开(公告)日：1999-12-28

    申请号：US101742

    申请日：1998-07-16

    申请人： Satoru Kukino ,  Tetsuo Nakai ,  Junichi Shiraishi ,  Tomohiro Fukaya ,  Shinya Uesaka

    发明人： Satoru Kukino ,  Tetsuo Nakai ,  Junichi Shiraishi ,  Tomohiro Fukaya ,  Shinya Uesaka

    IPC分类号： C04B35/5831 ,  C04B35/5835

    CPC分类号： C04B35/5831

    摘要： A high-pressure phase boron nitride-based high-hardness high-strength sintered body for cutting tools represented by a milling tool and an end mill etc., which is improved in wear resistance and chipping resistance, is obtained. The high-pressure phase boron nitride-based sintered body according to the present invention comprises a plurality of grains (1) of high-pressure phase boron nitride and a binder phase (2, 3), and the content of the aforementioned grains (1) is at least 20.0 volume % and not more than 99.7 volume %. The aforementioned binder phase (2, 3) includes a first binder phase (2) enclosing the aforementioned grains (1) and a second binder phase (3) other than that. The first binder phase (2) consists of the form of at least either a nitride of at least one of Ti, TiAl, Zr and Hf or a solid solution thereof. The aforementioned second binder phase (3) includes a grain growth suppressive binder phase (4) between a plurality of the aforementioned grains (1) enclosed with the aforementioned first binder phase (2).

    摘要翻译： PCT No.PCT / JP97 / 04410 Sec。 371日期：1998年7月16日 102（e）日期1998年7月16日PCT 1997年12月3日PCT PCT。 出版物WO98 / 24736 日期1998年6月11日获得了耐磨性和耐崩裂性提高的用于切削工具的高压相氮化硼系高硬度高强度烧结体。 根据本发明的高压相氮化硼基烧结体包括多个高压相氮化硼颗粒（1）和粘结相（2,3），并且上述颗粒（1）的含量 ）为20.0体积％以上且99.7体积％以下。 上述粘合剂相（2,3）包括包围上述颗粒（1）的第一粘结相（2）和除此之外的第二粘结相（3）。 第一粘合剂相（2）由至少一种Ti，TiAl，Zr和Hf的氮化物或其固溶体的形式组成。 上述第二粘结相（3）包括在由上述第一粘结相（2）包围的多个上述颗粒（1）之间的晶粒生长抑制粘合剂相（4）。

    Hard and tough sintered body
    3.
    发明授权
    Hard and tough sintered body 失效
    坚硬坚韧的烧结体

    公开(公告)号：US6001758A

    公开(公告)日：1999-12-14

    申请号：US960773

    申请日：1997-10-30

    申请人： Tomohiro Fukaya ,  Tetsuo Nakai ,  Junichi Shiraishi ,  Satoru Kukino ,  Shinya Uesaka

    发明人： Tomohiro Fukaya ,  Tetsuo Nakai ,  Junichi Shiraishi ,  Satoru Kukino ,  Shinya Uesaka

    IPC分类号： C04B35/5831 ,  C04B35/5835

    CPC分类号： C04B35/5831

    摘要： A sintered body consists of high-pressure phase boron nitride, a residual binder phase and an unavoidable impurity, and contains high-pressure phase boron nitride powder which is previously coated with a binder before sintering. The coating binder consists of an element belonging to the group 4a, 5a or 6a of the periodic table or the like, and has an average thickness of 5 to 300 nm. Binder powder other than the coating binder consists of an element belonging to the group 4a, 5a or 6a of the periodic table or the like, and a contact ratio of high-pressure phase boron nitride particles in surface-to-surface contact with each other is at least 20% and less than 50%. The resulting high-pressure phase boron nitride-based hard and tough sintered body for a cutting tool is improved in wear resistance and chipping resistance.

    摘要翻译： 烧结体由高压相氮化硼，残余粘结相和不可避免的杂质组成，并且包含预先在烧结之前用粘合剂涂覆的高压相氮化硼粉末。 涂层粘合剂由属于周期表等的4a，5a或6a族元素组成，平均厚度为5〜300nm。 涂层粘合剂以外的粘合剂粉末由属于周期表等的4a，5a或6a族的元素组成，高压相氮化硼颗粒在表面与表面之间接触的接触比 至少为20％且小于50％。 所得到的用于切削工具的高压相氮化硼基硬坚韧烧结体的耐磨性和耐崩裂性提高。

    High strength sintered impact having excellent resistance to cratering
    5.
    发明授权
    High strength sintered impact having excellent resistance to cratering 有权
    高强度烧结冲击具有优异的耐火蚀性

    公开(公告)号：US06635593B1

    公开(公告)日：2003-10-21

    申请号：US09913265

    申请日：2001-08-10

    申请人： Satoru Kukino ,  Tomohiro Fukaya ,  Junichi Shiraishi ,  Tetsuo Nakai

    发明人： Satoru Kukino ,  Tomohiro Fukaya ,  Junichi Shiraishi ,  Tetsuo Nakai

    IPC分类号： C04B355831

    CPC分类号： C04B35/5831 ,  Y10T407/27

    摘要： A sintered material containing high-pressure phase-type boron nitride and a binder is provided. The high-pressure phase-type boron nitride is contained in an amount of from 50% to 78% by volume, and the balance is a binder phase. The binder phase comprises at least one selected from the group consisting of nitride, carbide, carbonitride, and boride of Ti, nitride, boride and oxide of Al, carbide and boride of W, nitride, carbide, carbonitride and boride of Co, and carbide and boride of Ni, or a mutual solid solution thereof. The binder phase forms a binder phase which is continuous in a sintered material texture. The weight of metal components Al, W, Co and Ni which are present as compounds in the sintered material is from 3% to 20% based on the sintered material. The sintered material is excellent in crater resistance and capable of realizing a long tool life, even under the condition that the temperature of the cutting edge becomes high and the impact is large, as in high-speed interrupted cutting of hardened steel where the cutting speed V becomes at least 150 m/min.

    摘要翻译： 提供含有高压相型氮化硼和粘合剂的烧结材料。 高压相型氮化硼的含量为50〜78体积％，余量为粘结相。 粘结相包括选自Ti，氮化物，硼化物和Al的氧化物的氮化物，碳化物，碳氮化物和硼化物中的至少一种，W，氮化物，碳化物，碳氮化物和Co的硼化物的碳化物和硼化物，以及碳化物 和Ni的硼化物或其相互固溶体。 粘结相形成在烧结材料结构中连续的粘结相。 烧结材料中作为化合物存在的金属成分Al，W，Co，Ni的重量相对于烧结体为3〜20％。 该烧结材料即使在切削刃的温度高，冲击大的条件下也能够实现长的刀具寿命，因为在切削速度高的淬火钢的高速切断切削中 V变为至少150m / min。

    Method of cutting hardened steel with high accuracy
    6.
    发明授权
    Method of cutting hardened steel with high accuracy 有权
    高精度切削淬火钢的方法

    公开(公告)号：US6065377A

    公开(公告)日：2000-05-23

    申请号：US175968

    申请日：1998-10-21

    申请人： Takashi Harada ,  Tetsuo Nakai ,  Tomohiro Fukaya ,  Junichi Shiraishi

    发明人： Takashi Harada ,  Tetsuo Nakai ,  Tomohiro Fukaya ,  Junichi Shiraishi

    IPC分类号： B23B1/00 ,  B23B3/00

    CPC分类号： B23B1/00 ,  Y10T407/26 ,  Y10T407/27 ,  Y10T82/10

    摘要： A method of cutting hardened steel using a cBN sintered tool which can improve the surface roughness while maintaining high dimensional accuracy. The upper limit of the tool feed rate is set at such a value that a theoretical surface roughness calculated from the feed rate is between 2/3 and 1/1000 of the target surface roughness. The amount of change of the feed rate between the upper and lower limits of the tool feed rate is set to be between 0.002 and 0.05 mm/rev, and the amount of every feed rate change is set not to be equal to the original feed rate multiplied by an integer. The feed rate is changed forcibly for every number of workpieces for which the total cutting length is between 10 and 1000 meters.

    摘要翻译： 使用可以提高表面粗糙度同时保持高尺寸精度的cBN烧结工具来切割硬化钢的方法。 刀具进给速度的上限被设定为从进给速度计算的理论表面粗糙度在目标表面粗糙度的2/3和1/1000之间的值。 刀具进给速度的上限和下限之间的进给速率的变化量设定在0.002和0.05mm / rev之间，并且每个进给速率变化的量被设定为不等于原始进给速率 乘以整数。 对于总切割长度在10到1000米之间的每个工件数量，进给速率被强制变化。

    High strength bonding tool and a process for production of the same
    7.
    发明授权
    High strength bonding tool and a process for production of the same 失效
    高强度粘合工具及其制造方法

    公开(公告)号：US5934542A

    公开(公告)日：1999-08-10

    申请号：US842515

    申请日：1997-04-24

    申请人： Tsutomu Nakamura ,  Hiroshi Kawauchi ,  Tetsuo Nakai

    发明人： Tsutomu Nakamura ,  Hiroshi Kawauchi ,  Tetsuo Nakai

    IPC分类号： B23K20/02

    CPC分类号： B23K20/025 ,  H01L2924/0002

    摘要： The present invention provides a thermocompression tool, i.e. high strength bonding tool used for mounting a semiconductor device or element such as IC, LSI, etc. on a substrate, for example, a tool of pulse heating type used for soldering, and a mounting tool (bonding tool) used for heating, melting and bonding or thermocompression bonding in a lump a number of workpieces to be bonded, making up a part of electronic parts, in particular, a high precision tool called outer lead bonding tool. The high strength bonding tool comprises a substrate consisting of a cemented carbide having microscopic protrusions of hard carbides and/or hard carbonitrides on at least one surface and a coefficient of linear expansion of 4.0.times.10.sup.-6 to 5.5.times.10.sup.-6 /.degree. C. at room temperature to 400.degree. C. and a polycrystalline diamond coating formed on the above described surface having microscopic protrusions by a gaseous phase synthesis method, the surface coated with the polycrystalline diamond coating being used as a tool end surface.

    摘要翻译： 本发明提供一种热压工具，即用于将诸如IC，LSI等的半导体器件或元件安装在基板上的高强度焊接工具，例如用于焊接的脉冲加热型工具，以及安装工具 （接合工具），用于加热，熔化和粘合或热压接合一批待接合的工件，构成电子部件的一部分，特别是称为外引线接合工具的高精度工具。 高强度粘合工具包括由在至少一个表面上具有硬质碳化物和/或硬质碳氮化物的微观突起的硬质合金构成的基体，线性膨胀系数为4.0×10 -6至5.5×10 -6 /℃。 室温至400℃，通过气相合成法在上述具有微小突起的表面上形成多晶金刚石涂层，涂覆有多晶金刚石涂层的表面用作工具端面。

    Hard sintered body cutting tool
    9.
    发明授权
    Hard sintered body cutting tool 失效
    硬质烧结体切割工具

    公开(公告)号：US5348808A

    公开(公告)日：1994-09-20

    申请号：US67424

    申请日：1993-05-25

    申请人： Mitsuhiro Goto ,  Tetsuo Nakai

    发明人： Mitsuhiro Goto ,  Tetsuo Nakai

    IPC分类号： B22F7/00 ,  B01J3/06 ,  B22F7/06 ,  B23B27/14 ,  B23P15/28 ,  B32B18/00 ,  C22C26/00 ,  C22C29/16 ,  C22C32/00

    CPC分类号： C22C26/00 ,  B01J3/062 ,  B22F7/06 ,  B23B27/148 ,  B32B18/00 ,  B01J2203/062 ,  B01J2203/0645 ,  B01J2203/0655 ,  B01J2203/066 ,  B01J2203/0685 ,  C04B2237/36 ,  C04B2237/361 ,  C04B2237/365 ,  C04B2237/368 ,  C22C2026/005 ,  Y10T428/12049 ,  Y10T428/12056 ,  Y10T428/12146 ,  Y10T428/12167 ,  Y10T428/12174

    摘要： In a hard sintered cutting tool, the tool life can be further increased. In this hard sintered body cutting tool, a rake face of an edge portion is formed by a major surface of a first sintered body layer containing at least 80 percent by volume and less than 98 percent by volume of diamond, while a flank of the edge portion is formed by a second sintered body layer containing at least 30 percent by volume and less than 75 percent by volume of cubic boron nitride (CBN). The first sintered body layer is formed to have a thickness of at least 0.02 mm and less than 0.1 mm, and to be in a thickness ratio of at least 1:5 to the second sintered body layer. Thus, chipping resistance of the rake face is improved by the first sintered body layer, while wear resistance of the flank is improved by the second sintered body layer. As a result, it is possible to suppress progress of local wear and chipping, whereby the life of the cutting tool is increased as compared with the prior art.

    摘要翻译： 在硬烧结切削工具中，可以进一步提高刀具寿命。 在这种硬质烧结体切割工具中，边缘部分的前刀面由包含至少80体积％且小于98体积％的金刚石的第一烧结体层的主表面形成，而边缘的侧面 部分由包含至少30体积％且小于75体积％的立方氮化硼（CBN）的第二烧结体层形成。 第一烧结体层的厚度形成为至少0.02mm且小于0.1mm，并且与第二烧结体层的厚度比至少为1:5。 因此，通过第一烧结体层改善了前刀面的抗碎裂性，同时通过第二烧结体层提高了侧面的耐磨性。 结果，可以抑制局部磨损和碎裂的进展，从而与现有技术相比，切削工具的寿命增加。