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公开(公告)号:US20200318686A1
公开(公告)日:2020-10-08
申请号:US16303592
申请日:2017-04-24
Applicant: NTN CORPORATION
Inventor: Kohei MIZUTA , Chikara OHKI , Hiroki FUJIWARA
IPC: F16C33/64 , B21D28/02 , B21D37/16 , B21D53/10 , B21D53/20 , B21J1/06 , B21J5/08 , C21D1/18 , C21D9/40 , F16C33/62
Abstract: A steel material is heated and punched while tension is applied to the steel material (2) in at least one direction along a surface of the steel material between first and second portions of the steel material distant from each other with forming unit posed therebetween. The tension is applied to increase a distance between the first and second portions of the steel material by a length corresponding to an amount by which the distance between the first and second portions of the steel material thermally expands as the steel material is heated to the temperature in the step of heating and punching. The forming unit includes a first die for punching the steel material and a second die facing the first die, the first die or the second die having a forming surface having a concave curved surface.
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公开(公告)号:US20180347623A1
公开(公告)日:2018-12-06
申请号:US15771763
申请日:2016-10-12
Applicant: NTN CORPORATION
Inventor: Michio HORI , Hideto TORISAWA , Hiroshi YUKI , Chikara OHKI , Kazuhiro YAGITA
IPC: F16C19/38 , C21D9/40 , C21D1/42 , C21D6/00 , C22C38/22 , C22C38/04 , C22C38/02 , C21D1/10 , C21D1/28 , F16C33/62 , F16C33/64
Abstract: There is prepared a formed body constituted of steel and having an outer circumferential surface having an annular groove having a bottom surface to serve as a raceway surface of the bearing ring. In the step of forming a heated region, the formed body is induction heated to form a heated region including the bottom surface of the groove and heated to a temperature of at least an A1 point. In the cooling step, the whole of the heated region is simultaneously cooled to a temperature of not more than an Ms point. The step of retaining the formed body in a state in which heating is stopped is performed after the step of forming a heated region before the step of cooling. In the step of retaining, dispersion in temperature in the heated region in the circumferential direction is suppressed to not more than 20° C.
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3.
公开(公告)号:US20180347005A1
公开(公告)日:2018-12-06
申请号:US15771723
申请日:2016-10-12
Applicant: NTN CORPORATION
Inventor: Michio HORI , Hideto TORISAWA , Hiroshi YUKI , Chikara OHKI , Kazuhiro YAGITA
CPC classification number: C21D9/40 , C21D1/10 , C21D1/18 , C21D2221/00 , C21D2221/01 , C21D2221/02 , C21D2221/10 , F16C19/38 , F16C19/385 , F16C19/386 , F16C33/526 , F16C33/58 , F16C33/583 , F16C33/585 , F16C33/605 , F16C33/64 , F16C43/04 , F16C2223/18 , F16C2240/30 , F16C2360/31 , Y02P10/253 , Y10T29/49684
Abstract: A double row tapered roller bearing includes: an outer ring having an annular shape; an inner ring disposed on an inner circumferential side of the outer ring and having an annular shape; and rollers. The inner ring has an outer circumferential surface facing the outer ring and having two rows of grooves having a bottom surface serving as a raceway surface. The rollers are tapered rollers disposed in the grooves in contact with the raceway surface of the inner ring and are also in contact with the outer ring. At outer circumferential surface of the inner ring, a region adjacent to the groove includes a hardened region extending from the inner peripheral surface of the groove to the region adjacent to the groove, and an unhardened region located at a position farther from the groove than the hardened region and being smaller in hardness than the hardened region.
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公开(公告)号:US20240035515A1
公开(公告)日:2024-02-01
申请号:US18025379
申请日:2021-09-16
Applicant: NTN Corporation
Inventor: Naoki FUJIMURA , Masahiro YAMADA , Chikara OHKI
CPC classification number: F16C33/62 , F16C19/06 , C21D9/40 , C21D1/18 , C21D1/74 , C23C8/32 , C21D2211/003 , C21D2211/008
Abstract: A bearing part (10) is composed of a steel, and has a quench-hardened layer (11) in a surface of the bearing part. The quench-hardened layer includes a plurality of martensite crystal grains. The plurality of martensite crystal grains are classified into a first group and a second group. A minimum value of crystal grain sizes of the martensite crystal grains belonging to the first group is larger than a maximum value of crystal grain sizes of the martensite crystal grains belonging to the second group. A value obtained by dividing a total area of the martensite crystal grains belonging to the first group by the total area of the plurality of martensite crystal grains is more than or equal to 0.3. A value obtained by dividing, by the total area of the plurality of martensite crystal grains, a total area of the martensite crystal grains belonging to the first group except for a martensite crystal grain that has a minimum crystal grain size and that belongs to the first group is less than 0.3. An average grain size of the martensite crystal grains belonging to the first group is less than or equal to 1.5 μm. The quench-hardened layer (11) further includes a plurality of cementite grains. A number density of cementite grains each having a grain size of more than or equal to 1 μm is more than or equal to 0.025/μm2.
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公开(公告)号:US20190003530A1
公开(公告)日:2019-01-03
申请号:US16122441
申请日:2018-09-05
Applicant: NTN CORPORATION
Inventor: Chikara OHKI
IPC: F16C33/64 , F16C33/62 , C21D1/06 , F16C33/32 , F16C33/34 , C21D9/40 , C22C38/00 , C23C8/80 , C23C8/32 , C22C38/44 , C22C38/42 , C22C38/04 , C22C38/02 , F16C19/06 , F16C19/26 , F16C19/30 , F16C19/36
Abstract: Each of an outer race, an inner race and a ball as a bearing part is a bearing part made of JIS standard SUJ2 and having a carbonitrided layer formed in a surface thereof, wherein, after heat treatment at a heating temperature of 500° C. for a retention time of one hour is performed, a Vickers hardness at a position with a depth of 0.02×T+0.175 (mm) from the surface is higher than a Vickers hardness at a core portion, which is a region where the carbonitrided layer is not formed in a thickness direction of the bearing part, by not less than 80 HV, where T represents the time of carbonitriding treatment for forming the carbonitrided layer.
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6.
公开(公告)号:US20180320737A1
公开(公告)日:2018-11-08
申请号:US15771892
申请日:2016-10-12
Applicant: NTN CORPORATION
Inventor: Michio HORI , Hideto TORISAWA , Hiroshi YUKI , Chikara OHKI , Kazuhiro YAGITA
IPC: F16C19/38 , F16C33/62 , F16C33/64 , F16C43/04 , C21D1/10 , C21D1/28 , C22C38/22 , C22C38/44 , C21D9/40 , C21D7/06
CPC classification number: F16C19/385 , C21D1/10 , C21D1/28 , C21D7/06 , C21D9/40 , C22C38/00 , C22C38/22 , C22C38/44 , F03D80/70 , F05B2240/50 , F16C19/38 , F16C33/62 , F16C33/64 , F16C43/04 , F16C2360/31 , Y02P10/253
Abstract: A method for producing a bearing ring of a double row tapered roller bearing includes the steps of: preparing a formed body; forming a heated region; cooing; and removing. In the step of forming a heated region, an induction heating coil arranged to face part of the groove and induction-heating the fixated body is relatively rotated along the circumferential direction of the groove to form a heated region including the bottom surface of the groove and heated to a temperature of at least an Al point. In the cooling step, the whole of the heated region is simultaneously cooled to a temperature of not more than an Ms point. After the step of forming a heated region before the step of cooling, the method further includes the step of retaining the formed body in a state where heating is stopped.
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公开(公告)号:US20160131189A1
公开(公告)日:2016-05-12
申请号:US14896265
申请日:2014-05-28
Applicant: Chikara OHKI , Yukio MATSUBARA , Daisuke SATO , Noriaki MIWA , NTN CORPORATION
Inventor: Chikara OHKI , Yukio MATSUBARA , Daisuke SATO , Noriaki MIWA
IPC: F16C33/62 , C22C38/42 , C22C38/04 , F16C33/64 , C22C38/00 , C21D9/40 , C21D1/06 , C23C8/32 , C22C38/44 , C22C38/02
CPC classification number: F16C33/62 , C21D1/06 , C21D9/40 , C21D2211/001 , C21D2211/004 , C22C38/00 , C22C38/002 , C22C38/02 , C22C38/04 , C22C38/18 , C22C38/20 , C22C38/22 , C22C38/42 , C22C38/44 , C23C8/32 , F16C19/06 , F16C33/32 , F16C33/64
Abstract: A bearing component composed of steel which contains carbon not less than 0.95 mass % and not more than 1.1 mass %, silicon less than 0.3 mass %, manganese less than 0.5 mass %, sulfur less than 0.008 mass %, and chromium not less than 1.4 mass % and less than 1.6 mass % and is composed of remainder iron and an impurity and having a carbonitrided layer formed at a surface portion including a contact surface which is a surface in contact with other components is provided. An average concentration of nitrogen in the surface portion is not lower than 0.3 mass % and not higher than 0.6 mass % and variation in nitrogen concentration in the surface portion is not higher than 0.1 mass %. An amount of retained austenite in the surface portion is not greater than 8 volume %.
Abstract translation: 由含有0.95质量%以上1.1质量%以下的碳,小于0.3质量%的硅,小于0.5质量%的锰,小于0.008质量%的硫,小于等于0.008质量%的碳的钢构成的轴承部件, 质量%且小于1.6质量%,并且由剩余的铁和杂质组成,并且具有形成在包括与其它组分接触的表面的接触表面的表面部分处的碳氮共渗层。 表面部分的平均氮浓度不低于0.3质量%且不高于0.6质量%,表面部分的氮浓度变化不高于0.1质量%。 表面部分中的残余奥氏体量不大于8体积%。
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公开(公告)号:US20160123397A1
公开(公告)日:2016-05-05
申请号:US14895914
申请日:2014-05-28
Applicant: NTN CORPORATION
Inventor: Daisuke SATO , Chikara OHKI
CPC classification number: F16C33/62 , C21D1/06 , C21D9/40 , C21D2211/001 , C21D2211/004 , C22C38/00 , C22C38/002 , C22C38/02 , C22C38/04 , C22C38/20 , C22C38/22 , C22C38/42 , C22C38/44 , C23C8/32 , F16C19/06 , F16C19/364 , F16C33/32 , F16C33/366 , F16C33/64 , F16C2300/02
Abstract: A bearing component composed of steel which contains carbon not less than 0.95 mass % and not more than 1.1 mass %, silicon less than 0.3 mass %, manganese less than 0.5 mass %, sulfur less than 0.008 mass %, and chromium not less than 1.4 mass % and less than 1.6 mass % and is composed of remainder iron and an impurity and having a carbonitrided layer formed at a surface portion including a contact surface which is a surface in contact with other components is provided. An average concentration of nitrogen in the surface portion is not lower than 0.3 mass % and not higher than 0.6 mass % and variation in nitrogen concentration in the surface portion is not higher than 0.1 mass %.
Abstract translation: 由含有0.95质量%以上1.1质量%以下的碳,小于0.3质量%的硅,小于0.5质量%的锰,小于0.008质量%的硫,小于等于0.008质量%的碳的钢构成的轴承部件, 质量%且小于1.6质量%,并且由剩余的铁和杂质组成,并且具有形成在包括与其它组分接触的表面的接触表面的表面部分处的碳氮共渗层。 表面部分的平均氮浓度不低于0.3质量%且不高于0.6质量%,表面部分的氮浓度变化不高于0.1质量%。
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公开(公告)号:US20240418213A1
公开(公告)日:2024-12-19
申请号:US18698145
申请日:2022-09-28
Applicant: NTN CORPORATION
Inventor: Masahiro YAMADA , Miyu SATO , Noriaki MIWA , Kohei MIZUTA , Chikara OHKI
Abstract: A rolling component has a surface and is made of steel. The rolling component comprises a surface layer portion that is a region up to 20 μm in depth from the surface. The steel contains 0.70 mass percent or more and 1.10 mass percent or less of carbon, 0.15 mass percent or more and 0.35 mass percent or less of silicon, 0.30 mass percent or more and 0.60 mass percent or less of manganese, 1.30 mass percent or more and 1.60 mass percent or less of chromium, 0.01 mass percent or more and 0.50 mass percent or less of molybdenum, and 0.01 mass percent or more and 0.50 mass percent or less of vanadium, with a balance consisting of iron and unavoidable impurities. In the surface layer portion, the steel has a nitrogen concentration of 0.2 mass percent or more.
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公开(公告)号:US20200378442A1
公开(公告)日:2020-12-03
申请号:US16954997
申请日:2018-12-05
Applicant: NTN CORPORATION
Inventor: Masahiro Yamada , Chikara OHKI
IPC: F16C33/62 , C22C38/44 , C22C38/04 , C22C38/00 , C22C38/02 , C21D9/40 , C21D9/36 , C21D1/06 , C23C8/32 , C23C8/80
Abstract: A bearing part according to one embodiment of the present invention is a bearing part composed of a chromium molybdenum steel, the bearing part including a diffusion layer in a surface of the bearing part. The diffusion layer includes a plurality of compound grains and a plurality of martensite blocks. An average grain size of the compound grains is less than or equal to 0.3 μm. An area ratio of the compound grains in the diffusion layer is more than or equal to 3%. A maximum grain size of the plurality of martensite blocks is less than or equal to 3.8 μm.
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