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公开(公告)号：US09296123B2
公开(公告)日：2016-03-29
申请号：US14054391
申请日：2013-10-15
申请人： Masonite Corporation
发明人： Bei Hong Liang , Jason M. Walsh , Steven K. Lynch , Mark A. Ruggie , Richard D. Trubey , Henry M. Coghlan
CPC分类号： B27N5/00 , B27N3/10 , E06B3/7001 , E06B3/7017 , E06B3/74 , E06B2003/7019 , Y10T156/1002 , Y10T428/24066
摘要： The present invention relates to a wood composite panel having a major planar portion, at least one panel portion, and an inwardly extending contoured portion surrounding the panel portion and interconnecting the major planar portion and the panel portion. The contoured portion defines an inter-relationship between a vector angle and a deep draw depth that achieve a satisfactory stretch factor. The present invention also relates to a door having the disclosed wood composite door facings, and methods of forming the facing and door.
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公开(公告)号：US10145169B2
公开(公告)日：2018-12-04
申请号：US15156558
申请日：2016-05-17
申请人： Masonite Corporation
摘要： The present invention is directed to a door facing blank having a first major surface with a design element formed therein, and an opposite second major surface. At least three longitudinally extending spaced stile receiving areas are disposed on the second major surface. Two of the stile receiving areas define a first width, and three of the stile receiving areas define a second width greater than the first width. The door facing blank may be trimmed to form a door facing having a selected width. A method of forming a door facing blank, and a mold press for forming a door facing blank are also disclosed.
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公开(公告)号：US08820017B2
公开(公告)日：2014-09-02
申请号：US13926407
申请日：2013-06-25
申请人： Masonite Corporation
CPC分类号： E04F13/10 , B27N3/08 , B29K2311/14 , B44C3/046 , B44C5/043 , B44C5/0453 , B44C5/0461 , E04F13/18 , Y10T428/24066 , Y10T428/24091 , Y10T428/24479 , Y10T428/24521 , Y10T428/24529 , Y10T428/24554 , Y10T428/24595 , Y10T428/24603 , Y10T428/24736 , Y10T428/2495 , Y10T428/253 , Y10T428/31989
摘要： A reverse molded fiberboard panel; a wainscot kit comprising a plurality of differently sized reverse molded panels, and a planar finishing or spacer panel, adapted to completely cover any size wall between a wall base board and a wall chair rail; and a method of reverse molding a loose cellulosic mat, in a single pressing step, to provide one or more relatively high density, raised panels without requiring preliminary pressing, or other pre-shaping step, such as scalping. The reverse-molded panels are molded in a conventional, multi-opening fiberboard press, in a single pressing step process, while achieving excellent transfer of mold detail (embossing fidelity) without visually noticeable fiber fracture.
摘要翻译： 反模压纤维板; 包括多个不同尺寸的逆模制板的壁板组件，以及适于完全覆盖壁基板和壁椅导轨之间的任何尺寸壁的平面整理或间隔板; 以及在单个压制步骤中反向模制松散的纤维素垫的方法，以提供一个或多个相对高密度的凸起面板，而不需要预先压制或其它预成型步骤，例如烫伤。 反转模制板在一个单一的压制步骤中以常规的多开口纤维板压机成型，同时实现模具细节（压花保真度）的极好的转移，而没有明显的纤维断裂。
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公开(公告)号：US20180142515A1
公开(公告)日：2018-05-24
申请号：US15832424
申请日：2017-12-05
申请人： Masonite Corporation
CPC分类号： E06B5/00 , B27N3/08 , Y10T428/24802
摘要： A door, method of making a door, and stack of doors includes providing a door having front and back skins that have differing, but complementary profiles, one for the front side of the door and one for the back side of the door where each allows and fits onto the other, while still providing direct contact in the stile and rail zones of the door permitting conventional door layup practices.
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公开(公告)号：US09284772B2
公开(公告)日：2016-03-15
申请号：US14043304
申请日：2013-10-01
申请人： Masonite Corporation
IPC分类号： E06B7/00 , B27N3/08 , B27N3/20 , B44C1/00 , B44C3/04 , B44C5/00 , B44C5/04 , B44F9/02 , E04F13/08 , E04F13/18 , E06B3/70 , B29K311/14
CPC分类号： E06B3/7001 , B27N3/08 , B27N3/20 , B29K2311/14 , B44C1/00 , B44C3/046 , B44C5/00 , B44C5/043 , B44C5/0453 , B44C5/0461 , B44F9/02 , E04F13/0871 , E04F13/18 , E06B7/00 , Y10T428/24628 , Y10T428/24736 , Y10T428/24769
摘要： A reverse molded, plant-on decorative panel component comprises a panel portion lying on a first plane, a skirt portion, and a contoured portion. The skirt portion has a first surface adapted to be exteriorly disposed and an opposite second surface adapted to be interiorly disposed in order to be adhesively secured to a planar surface. The contoured portion extends outwardly from and surrounds the panel portion and interconnects and is integral with the panel portion and the skirt portion. The skirt portion extends peripherally about the contoured portion.
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公开(公告)号：US08889247B2
公开(公告)日：2014-11-18
申请号：US14022788
申请日：2013-09-10
申请人： Masonite Corporation
发明人： Steven K. Lynch
CPC分类号： E06B3/7001 , B27N3/08 , B29C43/021 , B29K2311/14 , B29L2031/724 , E06B3/72 , E06B3/822 , Y10T428/24066 , Y10T428/24091 , Y10T428/24339 , Y10T428/24479 , Y10T428/24521 , Y10T428/24603 , Y10T428/24612 , Y10T428/24628 , Y10T428/253 , Y10T428/31982 , Y10T428/31989
摘要： A man-made, molded article is provided. The article includes a profile including a planar wall, and an adjacent integral molded depression having a contoured wall extending downwardly from the planar wall. The contoured wall includes a bead portion, a cove portion, and a ledge between the bead and cove portions. The articles are stackable, one above another for transport, in a nestable relationship in which multiple contact zones are present between the contoured walls of an adjacently stacked pair of the molded articles. The contact zones include an arcuately extending contact interface zone between the bead exterior and interior surfaces. The depression has a substantially uniform thickness varying by no more than about +1 percent to about −11 percent in relation to a thickness of the planar wall. Related methods and assemblies are also provided.
摘要翻译： 提供人造的成型品。 该制品包括包括平面壁的轮廓以及具有从平面壁向下延伸的轮廓壁的相邻整体模压凹陷。 轮廓的墙壁包括胎圈部分，海湾部分和在胎圈和槽部之间的凸缘。 物品是可堆叠的，一个在另一个上可运输，以可嵌套的关系，在相邻堆叠的一对模制品的轮廓壁之间存在多个接触区。 接触区域包括在胎圈外表面和内表面之间的弧形延伸的接触界面区域。 凹陷具有相对于平面壁的厚度变化不超过约+1％至约-11％的基本均匀的厚度。 还提供了相关的方法和组件。
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8.发明授权公开(公告)号：US08557166B2
公开(公告)日：2013-10-15
申请号：US13627239
申请日：2012-09-26
申请人： Masonite Corporation
发明人： Bei Hong Liang , Jason M. Walsh , Steven K. Lynch , Mark A. Ruggie , Richard D. Trubey , Henry M. Coghlan
CPC分类号： B27N5/00 , B27N3/10 , E06B3/7001 , E06B3/7017 , E06B3/74 , E06B2003/7019 , Y10T156/1002 , Y10T428/24066
摘要： The present invention relates to a wood composite panel having a major planar portion, at least one panel portion, and an inwardly extending contoured portion surrounding the panel portion and interconnecting the major planar portion and the panel portion. The contoured portion defines an inter-relationship between a vector angle and a deep draw depth that achieve a satisfactory stretch factor. The present invention also relates to a door having the disclosed wood composite door facings, and methods of forming the facing and door.
摘要翻译： 本发明涉及一种具有主要平面部分，至少一个面板部分和围绕面板部分并将主平面部分和面板部分互连的向内延伸的轮廓部分的木质复合板。 轮廓部分限定了实现令人满意的拉伸因子的矢量角和深拉深度之间的相互关系。 本发明还涉及具有公开的木材复合门面板的门，以及形成面和门的方法。
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公开(公告)号：US08530040B2
公开(公告)日：2013-09-10
申请号：US13647688
申请日：2012-10-09
申请人： Masonite Corporation
发明人： Steven K. Lynch
CPC分类号： E06B3/7001 , B27N3/08 , B29C43/021 , B29K2311/14 , B29L2031/724 , E06B3/72 , E06B3/822 , Y10T428/24066 , Y10T428/24091 , Y10T428/24339 , Y10T428/24479 , Y10T428/24521 , Y10T428/24603 , Y10T428/24612 , Y10T428/24628 , Y10T428/253 , Y10T428/31982 , Y10T428/31989
摘要： A man-made, molded article is provided. The article includes a profile including a planar wall, and an adjacent integral molded depression having a contoured wall extending downwardly from the planar wall. The contoured wall includes a bead portion, a cove portion, and a ledge between the bead and cove portions. The articles are stackable, one above another for transport, in a nestable relationship in which multiple contact zones are present between the contoured walls of an adjacently stacked pair of the molded articles. The contact zones include an arcuately extending contact interface zone between the bead exterior and interior surfaces. The depression has a substantially uniform thickness varying by no more than about +1 percent to about −11 percent in relation to a thickness of the planar wall. Related methods and assemblies are also provided.
摘要翻译： 提供人造的成型品。 该制品包括包括平面壁的轮廓以及具有从平面壁向下延伸的轮廓壁的相邻整体模压凹陷。 轮廓的墙壁包括胎圈部分，海湾部分和在胎圈和槽部之间的凸缘。 物品是可堆叠的，一个在另一个上可运输，以可嵌套的关系，在相邻堆叠的一对模制品的轮廓壁之间存在多个接触区。 接触区域包括在胎圈外表面和内表面之间的弧形延伸的接触界面区域。 凹陷具有相对于平面壁的厚度变化不超过约+1％至约-11％的基本均匀的厚度。 还提供了相关的方法和组件。
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公开(公告)号：US10988975B2
公开(公告)日：2021-04-27
申请号：US16209637
申请日：2018-12-04
申请人： MASONITE CORPORATION
IPC分类号： E06B3/70 , E06B3/74 , E06B3/78 , B30B7/02 , B29L31/00 , B44C1/24 , B29C59/00 , B32B3/30 , B29C59/02
摘要： The present invention is directed to a door facing blank having a first major surface with a design element formed therein, and an opposite second major surface. At least three longitudinally extending spaced stile receiving areas are disposed on the second major surface. Two of the stile receiving areas define a first width, and three of the stile receiving areas define a second width greater than the first width. The door facing blank may be trimmed to form a door facing having a selected width. A method of forming a door facing blank, and a mold press for forming a door facing blank are also disclosed.
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