摘要:
A microporous polyolefin membrane having large pore diameters and excellent air permeability, mechanical strength and compression resistance can be obtained by (a) stretching a gel molding comprising a polyolefin and a membrane-forming solvent at least uniaxially at a temperature from the crystal dispersion temperature of the polyolefin +15° C. to the crystal dispersion temperature of the polyolefin +40° C., removing the membrane-forming solvent, and then stretching again the resultant membrane to 1.1 to 2.5 fold at least uniaxially, or by (b) stretching the gel molding at least uniaxially, bringing the stretched film into contact with a hot solvent before and/or after removing the membrane-forming solvent, and then stretching again the resultant membrane to 1.1 to 2.5 fold at least uniaxially.
摘要:
A method for producing a microporous polyolefin membrane by extruding a melt blend comprising a polyethylene resin, polypropylene having a mass-average molecular weight of 1×105 or more and an ethylene content of 5% by mass or less, and a membrane-forming solvent through a die, slowly cooling the resultant extrudate to form a gel-like sheet, stretching the gel-like sheet, and removing the above membrane-forming solvent, the slow-cooling speed of the extrudate being 30° C./second or less.
摘要:
A microporous polyolefin composite membrane, preferably for use as a battery separator, comprising a microporous polyolefin membrane and a polyolefin nonwoven fabric laminated on at least one surface of the microporous polyolefin membrane. The composite membrane has a thickness of 25 to 200 .mu.m, a porosity of 30 to 70%, an air permeability of 100 to 2000 sec/100 cc and a surface opening area ratio of 50 to 90% on at least one outer surface thereof. The microporous polyolefin membrane comprises a matrix polyolefin component which is a polyolefin having a weight average molecular weight of 5.times.10.sup.5 or more or a polyolefin mixture containing the polyolefin having a weight average molecular weight of 5.times.10.sup.5 or more, and has a porosity of 30 to 95%, an air permeability of 100 to 2000 sec/100 cc, an average open pore diameter of 0.001 to 1 .mu.m and a tensile strength at break of 500 kg/cm.sup.2 or more. The microporous polyolefin membrane may further comprise a shutdown polymer component to shut down the pores, thereby making the composite membrane impermeable. The polyolefin nonwoven fabric comprises fine fibers and has an air permeability of 0.1 to 100 sec/100 cc and a basis weight of 5 to 50 g/m.sup.2. The polyolefin nonwoven fabric prevents the composite membrane from melting down at a low temperature thereby preventing the short-circuit between the electrodes.
摘要翻译:一种微孔聚烯烃复合膜,优选用作电池隔板,其包含微孔聚烯烃膜和聚烯烃无纺布,该聚烯烃无纺布层叠在微孔聚烯烃膜的至少一个表面上。 复合膜的至少一个外表面的厚度为25〜200μm,孔隙率为30〜70%,透气度为100〜2000秒/ 100cc,表面开口面积率为50〜90% 。 微孔聚烯烃膜包括基重聚烯烃组分,其是重均分子量为5×10 5以上的聚烯烃或含有重均分子量为5×10 5以上的聚烯烃的聚烯烃混合物,其孔隙率为30〜95% 透气度为100〜2000秒/ 100cc,平均开孔直径为0.001〜1μm,断裂强度为500kg / cm 2以上。 微孔聚烯烃膜还可以包括关闭聚合物组分以关闭孔,从而使复合膜不可渗透。 聚烯烃无纺布包括细纤维,透气度为0.1〜100秒/ 100cc,单位面积重量为5〜50g / m 2。 聚烯烃无纺布防止复合膜在低温下熔化,从而防止电极之间的短路。
摘要:
An efficient method of producing a microporous polyolefin membrane having improved tensile strength and pierce strength is provided, in which a solution having dissolved therein 5% by weight to 50% by weight of a polyolefin whose weight-average molecular weight is in the range of 5.times.10.sup.5 to 2.5.times.10.sup.6 and whose weight-average molecular weight to number-average molecular weight ratio is less than 10, is extruded and rapidly cooled to obtain a gel-like product which is then stretched and has remaining solvent removed therefrom.
摘要:
A layered microporous polymeric membrane includes a first blend region having a thickness T1, a third blend region having a thickness T3, and a second blend region located between the first and third blend regions and having a thickness T2, wherein [(T1−T2)/T1]≧0.05 and [(T3−T2)/T3]≧0.05.
摘要:
A microporous polyethylene membrane made of a polyethylene resin having a ratio (mass-average molecular weight/number-average molecular weight) of 5 to 300 and comprising 1% or more by mass of ultra-high-molecular-weight polyethylene having a mass-average molecular weight of 7×105 or more, the microporous polyethylene membrane comprising (a) a coarse-structure layer having an average pore diameter of more than 0.04 μm, which is formed on at least one surface, and (b) a dense-structure layer having an average pore diameter of 0.04 μm or less, an area ratio of the coarse-structure layer to the dense-structure layer in a membrane cross section being 0.1 to 0.8.
摘要:
A coextrusion die for producing a multilayer film or sheet of thermoplastic materials. The coextrusion die includes a die outlet through which a layered melt stream of the thermoplastic materials is extruded as a multilayer film or sheet, a first die section for producing a core layer, the first die section having a flat manifold, the flat manifold having a feed entrance and a pressure manifold in communication with the slotted die outlet, a second die section for producing a first skin layer, the second die section having a cross flow manifold, the cross flow manifold having a flow path wherein a portion of a melt stream of the thermoplastic material traverses the second die section's length more than once, the cross flow manifold having a feed entrance and a pressure manifold in communication with the slotted die outlet, and a third die section for producing a second skin layer, the third die section having a cross flow manifold, the cross flow manifold having a flow path wherein a portion of a melt stream of the thermoplastic material traverses the third die section's length more than once, the cross flow manifold having a feed entrance and a pressure manifold in communication with the slotted die outlet. A process for making a multilayer extrudate of thermoplastic materials is also provided.
摘要:
The present invention provides a microporous polyolefin membrane of high permeability and novel structure, and also provides a method of producing the same, wherein its average pore size is gradually decreases from at least one membrane surface towards its center. The method of producing the microporous polyolefin membrane comprises the steps of extruding the solution, composed of 10 to 50 weight % of (A) a polyolefin having a weight-average molecular weight of 5×105 or more or (B) a composition containing this polyolefin and 50 to 90 weight % of a solvent, into a gel-like formed article and removing the solvent therefrom, wherein a treatment step with a hot solvent is incorporated.
摘要:
A microporous polyolefin membrane is formed by fine fibrils, comprising (A) a polyolefin having a weight-average molecular weight of 5×105 or more or (B) a composition containing component (A), connected to each other, and has micropores of 0.05 to 5 &mgr;m in average pore size and crystal lamellas of component (A) or (B) being in a specific orientation state. The membrane is produced by extruding a solution of component (A) or (B) in a solvent, into a gel-like formed article; thermally setting the article, with or without stretching, at least at the crystal dispersion temperature of component (A) or (B), but at melting point of component (A) or (B) plus 30° C. or lower; and removing the solvent.
摘要:
The thin film of non-protonic electrolyte comprises the microporous polyolefin film impregnated with an immobilized non-protonic electrolytic solution, where the film is treated to have improved affinity for the non-protonic solution by graft polymerization of the film with a monomer which can dissolve the non-protonic electrolytic solution, coating of the film with terminal-modified polypropylene which can dissolve the non-protonic electrolytic solution or coating of the film with wax which can dissolve the non-protonic electrolytic solution. The electrolyte-immobilized liquid-film conductor comprises the microporous polyolefin film impregnated with an immobilized non-protonic electrolytic solution, where the film contains an electron-conductive substance and is treated to have improved affinity for the non-protonic solution. The thin film of non-protonic electrolyte comprising the microporous polyolefin film gives a polymer battery, such as lithium battery, when combined with an anode and cathode. The polymer battery comprising the thin film of non-protonic electrolyte and the electrolyte-immobilized liquid-film conductor which is used at least one of the anode and cathode is advantageous over the conventional lithium battery of polymer electrolyte in various aspects, such as higher discharging function at low temperature, lesser self-discharge at high temperature, and higher charge/discharge characteristics over extended periods.