摘要:
A monitoring method and a monitoring system for a machine tool to machine a workpiece are provided. The monitoring method includes the following steps. First, a vibration signal of a spindle of the machine tool is detected. Next, a vibration feature value of the vibration signal is obtained. Whether the vibration feature value exceeds a threshold condition is determined, wherein the threshold condition is determined by a training model based on a predetermined surface quality of the workpiece. When the vibration feature value exceeds the threshold condition, a machining parameter of the machine tool is adjusted.
摘要:
A thermal compensation control system for a machine tool having a milling cutter and a cutter driver includes a tool setting probe, a temperature sensor, a workpiece touch probe, and a controller. The cutter driver is connected to the milling cutter to drive the milling cutter to process the work piece based on a control signal. The tool setting probe is configured to detect a cutter length of the milling cutter. The temperature sensor is configured to sense a measured temperature of the cutter driver or the milling cutter. The workpiece touch probe is configured to measure processing errors of the processed work piece. The controller is configured to generate the control signal based on a processing instruction, a temperature compensation model, the cutter length, and the measured temperature. The controller is further configured to determine whether to modify the temperature compensation model based on the processing errors.
摘要:
A robot arm processing system includes a robot arm, a processing module, and a control module. The robot arm is for providing a mechanical holding force. The processing module is disposed on the robot arm to process a workpiece. The control module is connected to the robot arm or the processing module. The control module outputs an anti-vibration signal according to the reaction force of the workpiece or the displacement of the robot arm to counteract the reaction force of the workpiece or the displacement of the robot arm.
摘要:
A clamping device includes a first holder and a second holder. The first holder includes a first abutting member and a driving member. The driving member is coupled to the first abutting member. The second holder includes a second abutting member. The first abutting member and the second abutting member are oppositely disposed and spaced apart from each other to receive a workpiece. The driving member is coupled to the first abutting member to drive the first abutting member to move in a direction toward the second abutting member to clamp the workpiece between the first abutting member and the second abutting member.
摘要:
A chatter avoidance method and device is provided, including steps of: providing a stable operating condition plot; partially removing a first layer of a workpiece with a predetermined first removal depth according to a safe removal depth of the stable operating condition plot and sensing a chatter caused by the removal operation; if no chatter is sensed, completing the removal operation, otherwise, continuing to partially remove the first layer with a second removal depth less than the predetermined first removal depth; and determining a minimum removal depth according to the removal operation, and removing a last layer of the workpiece with a last removal depth less than or equal to the minimum removal depth, allowing the workpiece to have a target thickness. The disclosure prevents a chatter from continuously occurring without requiring a shut-down and thereby maintains a desired production rate.
摘要:
A calibration method for machine tools comprises: providing a workpiece on a machine tool; rotating the workpiece around a first rotation axis parallel to a main shaft of the machine tool and processing the workpiece by a first machining mode; measuring a first dimensional error of a shape of the workpiece along directions of first and second linear axes perpendicular to the first rotation axis; calculating a positional error of the first rotation axis according to the first dimensional error; rotating the workpiece around a second rotation axis perpendicular to the main shaft and processing the workpiece by a different second machining mode; measuring a second dimensional error of the shape of the workpiece along a direction of a third linear axis perpendicular to the second rotation axis; calculating a positional error of the second rotation axis according to the second dimensional error.
摘要:
A detection device for a spindle of a machine tool is provided, wherein the spindle includes an insertion hole. The detection device includes a contact housing, a main housing, a sensor, and a process module. The contact housing has a first chamber, and the first chamber has an inner surface. The main housing is connected to the contact housing, and has a second chamber communicated with the first chamber. The sensor is disposed in the first chamber and connected to the inner surface. The process module is disposed in the second chamber and electrically connected to the sensor. When the contact housing is inserted into the insertion hole of the spindle, the sensor is configured to detect the deformation of the contact housing and generate a detection signal. The process module generates a determination signal according to the detection signal.
摘要:
A method for adjusting a frequency response parameter of a machine tool and a system using the same are provided. The method includes the following steps. Firstly, an actual frequency sweep is performed on the machine tool to acquire an original system closed loop data of the machine tool. Then, an original system open loop transfer function of the original system closed loop data is acquired. Then, a speed optimization procedure is executed to determine an optimized speed parameter. Then, a speed optimized open loop transfer function corresponding to a speed optimized close loop transfer function is acquired. Then, a filter transfer function of a filter is determined. Then, a filter optimization procedure is executed.
摘要:
A non-contact dynamic stiffness measurement system includes a base, a test bar, an exciter, a force sensor, a laser Doppler velocimeter, and a controller. The force sensor is connected to the exciter and the base. The exciter is located between the test bar and the force sensor. The controller is electrically connected to the force sensor and the laser Doppler velocimeter. The test bar is detachably set in a holder of the main shaft under test. The exciter provides an electromagnetic force to the test bar. The force sensor measures the acting force of the exciter. The laser Doppler velocimeter provides a first laser beam and a second laser beam. The laser Doppler velocimeter measures a vibration response with reflected laser beams. The controller determines an equivalent main shaft stiffness value of the main shaft under test according to the acting force and the vibration response.
摘要:
A machining path modification method includes the following steps: analyzing the machining path of a machining program to decide whether any point of the machining path is an avoidant point; obtaining an abnormal point of the machining path; and if the abnormal point exists, modifying the machining program to add an abnormality avoidant path on the avoidant point of the machining path.