公开(公告)号：US11745392B2

公开(公告)日：2023-09-05

申请号：US16871646

申请日：2020-05-11

Applicant: Formlabs, Inc.

Inventor： Alex McCarthy ,  Maxim Lobovsky ,  Martin Galese

IPC: B29C33/38 ,  B29C33/56 ,  B29C64/112 ,  B29C39/36 ,  B28B7/34 ,  B29C64/129 ,  B29C33/00 ,  B29C33/40 ,  B29C39/26 ,  B29C33/52 ,  B22D29/00 ,  B33Y10/00 ,  B29K71/00 ,  B29K503/08 ,  B29C39/24

CPC classification number: B29C33/3842 ,  B22D29/00 ,  B28B7/346 ,  B29C33/0011 ,  B29C33/3807 ,  B29C33/3814 ,  B29C33/40 ,  B29C33/52 ,  B29C33/565 ,  B29C39/26 ,  B29C39/36 ,  B29C64/112 ,  B29C64/129 ,  B33Y10/00 ,  B29C39/24 ,  B29C2033/385 ,  B29K2071/00 ,  B29K2503/08 ,  B29K2901/10

Abstract: According to some aspects, a method is provided of casting an object from a mold, the method comprising obtaining a mold comprising a hollow shell of rigid material, the material comprising a thermoset polymer having a plurality of pores formed therein, providing a metal and/or ceramic slurry into an interior of the mold, exposing at least part of the mold to a low pressure environment so that a net flow of gas is produced from the interior of the mold into the low pressure environment. According to some aspects, a method of forming a porous mold is provided. According to some aspects, a photocurable liquid composition is provided, comprising a liquid photopolymer resin, particles of a solid material, in an amount between 30% and 60% by volume of the composition, and a water-soluble liquid.

公开(公告)号：US20180370081A1

公开(公告)日：2018-12-27

申请号：US15981279

申请日：2018-05-16

Applicant: Formlabs, Inc.

Inventor： Alex McCarthy ,  Maxim Lobovsky ,  Martin Galese

IPC: B29C33/38 ,  B29C33/56 ,  B29C64/112 ,  B29C64/129 ,  B29C39/36 ,  B28B7/34

Abstract: According to some aspects, a method is provided of casting an object from a mold, the method comprising obtaining a mold comprising a hollow shell of rigid material, the material comprising a thermoset polymer having a plurality of pores formed therein, providing a metal and/or ceramic slurry into an interior of the mold, exposing at least part of the mold to a low pressure environment so that a net flow of gas is produced from the interior of the mold into the low pressure environment. According to some aspects, a method of forming a porous mold is provided. According to some aspects, a photocurable liquid composition is provided, comprising a liquid photopolymer resin, particles of a solid material, in an amount between 30% and 60% by volume of the composition, and a water-soluble liquid.

公开(公告)号：US11992976B2

公开(公告)日：2024-05-28

申请号：US17374037

申请日：2021-07-13

Applicant: Formlabs, Inc.

Inventor： Alex McCarthy ,  Maxim Lobovsky ,  Martin Galese

IPC: B33Y10/00 ,  B22D18/06 ,  B22D29/00 ,  B28B7/34 ,  B29C33/00 ,  B29C33/38 ,  B29C33/40 ,  B29C33/52 ,  B29C33/56 ,  B29C39/26 ,  B29C39/36 ,  B29C64/112 ,  B29C64/129 ,  B29C39/24 ,  B29K71/00 ,  B29K503/08

CPC classification number: B29C33/3842 ,  B22D29/00 ,  B28B7/346 ,  B29C33/0011 ,  B29C33/3807 ,  B29C33/3814 ,  B29C33/40 ,  B29C33/52 ,  B29C33/565 ,  B29C39/26 ,  B29C39/36 ,  B29C64/112 ,  B29C64/129 ,  B33Y10/00 ,  B29C2033/385 ,  B29C39/24 ,  B29K2071/00 ,  B29K2503/08 ,  B29K2901/10

Abstract: According to some aspects, a method is provided of casting an object from a mold, the method comprising obtaining a mold comprising a hollow shell of rigid material, the material comprising a thermoset polymer having a plurality of pores formed therein, providing a metal and/or ceramic slurry into an interior of the mold, exposing at least part of the mold to a low pressure environment so that a net flow of gas is produced from the interior of the mold into the low pressure environment. According to some aspects, a method of forming a porous mold is provided. According to some aspects, a photocurable liquid composition is provided, comprising a liquid photopolymer resin, particles of a solid material, in an amount between 30% and 60% by volume of the composition, and a water-soluble liquid.

公开(公告)号：US10647028B2

公开(公告)日：2020-05-12

申请号：US15981265

申请日：2018-05-16

Applicant: Formlabs, Inc.

Inventor： Alex McCarthy ,  Maxim Lobovsky ,  Martin Galese

IPC: C08K3/00 ,  B29C33/38 ,  B29C33/56 ,  B29C64/112 ,  B29C39/36 ,  B28B7/34 ,  B29C64/129 ,  B29C33/00 ,  B29C33/40 ,  B29C39/26 ,  B29C33/52 ,  B29K71/00 ,  B29K503/08 ,  B29C39/24

Abstract: According to some aspects, a method is provided of casting an object from a mold, the method comprising obtaining a mold comprising a hollow shell of rigid material, the material comprising a thermoset polymer having a plurality of pores formed therein, providing a metal and/or ceramic slurry into an interior of the mold, exposing at least part of the mold to a low pressure environment so that a net flow of gas is produced from the interior of the mold into the low pressure environment. According to some aspects, a method of forming a porous mold is provided. According to some aspects, a photocurable liquid composition is provided, comprising a liquid photopolymer resin, particles of a solid material, in an amount between 30% and 60% by volume of the composition, and a water-soluble liquid.

公开(公告)号：US11097449B2

公开(公告)日：2021-08-24

申请号：US15981279

申请日：2018-05-16

Applicant: Formlabs, Inc.

Inventor： Alex McCarthy ,  Maxim Lobovsky ,  Martin Galese

IPC: B22D29/00 ,  B29C39/36 ,  B29C33/38 ,  B29C33/56 ,  B29C64/112 ,  B28B7/34 ,  B29C64/129 ,  B29C33/00 ,  B29C33/40 ,  B29C39/26 ,  B29C33/52 ,  B33Y10/00 ,  B29K71/00 ,  B29K503/08 ,  B29C39/24

Abstract: According to some aspects, a method is provided of casting an object from a mold, the method comprising obtaining a mold comprising a hollow shell of rigid material, the material comprising a thermoset polymer having a plurality of pores formed therein, providing a metal and/or ceramic slurry into an interior of the mold, exposing at least part of the mold to a low pressure environment so that a net flow of gas is produced from the interior of the mold into the low pressure environment. According to some aspects, a method of forming a porous mold is provided. According to some aspects, a photocurable liquid composition is provided, comprising a liquid photopolymer resin, particles of a solid material, in an amount between 30% and 60% by volume of the composition, and a water-soluble liquid.

公开(公告)号：US20180370080A1

公开(公告)日：2018-12-27

申请号：US15981265

申请日：2018-05-16

Applicant: Formlabs, Inc.

Inventor： Alex McCarthy ,  Maxim Lobovsky ,  Martin Galese

IPC: B29C33/38 ,  B29C33/56 ,  B29C64/112 ,  B29C64/129 ,  B29C39/36 ,  B28B7/34

Abstract: According to some aspects, a method is provided of casting an object from a mold, the method comprising obtaining a mold comprising a hollow shell of rigid material, the material comprising a thermoset polymer having a plurality of pores formed therein, providing a metal and/or ceramic slurry into an interior of the mold, exposing at least part of the mold to a low pressure environment so that a net flow of gas is produced from the interior of the mold into the low pressure environment. According to some aspects, a method of forming a porous mold is provided. According to some aspects, a photocurable liquid composition is provided, comprising a liquid photopolymer resin, particles of a solid material, in an amount between 30% and 60% by volume of the composition, and a water-soluble liquid.

公开(公告)号：US20240391140A1

公开(公告)日：2024-11-28

申请号：US18642979

申请日：2024-04-23

Applicant: Formlabs, Inc.

Inventor： Alex McCarthy ,  Maxim Lobovsky ,  Martin Galese

IPC: B29C33/38 ,  B22D29/00 ,  B28B7/34 ,  B29C33/00 ,  B29C33/40 ,  B29C33/52 ,  B29C33/56 ,  B29C39/24 ,  B29C39/26 ,  B29C39/36 ,  B29C64/112 ,  B29C64/129 ,  B29K71/00 ,  B29K503/08 ,  B33Y10/00

Abstract: According to some aspects, a method is provided of casting an object from a mold, the method comprising obtaining a mold comprising a hollow shell of rigid material, the material comprising a thermoset polymer having a plurality of pores formed therein, providing a metal and/or ceramic slurry into an interior of the mold, exposing at least part of the mold to a low pressure environment so that a net flow of gas is produced from the interior of the mold into the low pressure environment. According to some aspects, a method of forming a porous mold is provided. According to some aspects, a photocurable liquid composition is provided, comprising a liquid photopolymer resin, particles of a solid material, in an amount between 30% and 60% by volume of the composition, and a water-soluble liquid.

公开(公告)号：US20210339432A1

公开(公告)日：2021-11-04

申请号：US17374037

申请日：2021-07-13

Applicant: Formlabs, Inc.

Inventor： Alex McCarthy ,  Maxim Lobovsky ,  Martin Galese

IPC: B29C33/38 ,  B29C33/56 ,  B29C64/112 ,  B29C39/36 ,  B28B7/34 ,  B29C64/129 ,  B29C33/00 ,  B29C33/40 ,  B29C39/26 ,  B29C33/52 ,  B22D29/00 ,  B33Y10/00

Abstract: According to some aspects, a method is provided of casting an object from a mold, the method comprising obtaining a mold comprising a hollow shell of rigid material, the material comprising a thermoset polymer having a plurality of pores formed therein, providing a metal and/or ceramic slurry into an interior of the mold, exposing at least part of the mold to a low pressure environment so that a net flow of gas is produced from the interior of the mold into the low pressure environment. According to some aspects, a method of forming a porous mold is provided. According to some aspects, a photocurable liquid composition is provided, comprising a liquid photopolymer resin, particles of a solid material, in an amount between 30% and 60% by volume of the composition, and a water-soluble liquid.

公开(公告)号：US20200346372A1

公开(公告)日：2020-11-05

申请号：US16871646

申请日：2020-05-11

Applicant: Formlabs, Inc.

Inventor： Alex McCarthy ,  Maxim Lobovsky ,  Martin Galese

IPC: B29C33/38 ,  B29C33/56 ,  B29C64/112 ,  B29C39/36 ,  B28B7/34 ,  B29C64/129 ,  B29C33/00 ,  B29C33/40 ,  B29C39/26 ,  B29C33/52

Abstract: According to some aspects, a method is provided of casting an object from a mold, the method comprising obtaining a mold comprising a hollow shell of rigid material, the material comprising a thermoset polymer having a plurality of pores formed therein, providing a metal and/or ceramic slurry into an interior of the mold, exposing at least part of the mold to a low pressure environment so that a net flow of gas is produced from the interior of the mold into the low pressure environment. According to some aspects, a method of forming a porous mold is provided. According to some aspects, a photocurable liquid composition is provided, comprising a liquid photopolymer resin, particles of a solid material, in an amount between 30% and 60% by volume of the composition, and a water-soluble liquid.