METHOD FOR PRODUCING LIGNOCELLULOSE MATERIALS

    公开(公告)号:US20200017688A1

    公开(公告)日:2020-01-16

    申请号:US16335285

    申请日:2017-09-13

    申请人: BASF SE

    摘要: The present invention relates to a novel and improved, batchwise or continuous, preferably continuous, process for producing single-layer or multilayer lignocellulose materials, comprising the process steps of (Ia) producing a mixture M1 and (Ib) optionally one or more mixture(s) M2, (II) scattering mixture M1 and any mixture(s) M2 to give a mat, (III) optionally precompacting the scattered mat and (IV) hot pressing, in that mixture M1 comprises the lignocellulose particles (component LCP-1) and additionally a) 0.005% to 0.5% by weight of organic carboxylic acid, carboxylic anhydride, carbonyl chloride or mixtures thereof (component A) b) 0.05% to 3% by weight of organic isocyanates having at least two isocyanate groups (component B) and c) 5% to 15% by weight of binder selected from the group of the amino resins (component C) d) 0% to 2% by weight of hardener (component D) and e) 0% to 5% by weight of additive (component E), and mixture(s) M2 comprise(s) the lignocellulose particles (component LCP-2) and additionally f) 0% to 0.3% by weight of organic carboxylic acid, carboxylic anhydride, carbonyl chloride or mixtures thereof (component F), g) 1% to 30% by weight of binder selected from the group consisting of amino resin, phenolic resin, protein-based binder and other polymer-based binders or mixtures thereof (component G-1) and 0% to 3% by weight of organic isocyanate having at least two isocyanate groups (component G-2), h) 0% to 2% by weight of hardener (component H) and i) 0% to 5% by weight of additives (component I), with the proviso that the following conditions are fulfilled: amin