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公开(公告)号：US20230129960A1
公开(公告)日：2023-04-27
申请号：US17509967
申请日：2021-10-25
Applicant: ABB Schweiz AG
Inventor： Elio Alberto Perigo , Darren D. Tremelling , Graham L. Medlin , Stefan Rakuff
Abstract: A rotor of a synchronous reluctance motor may include: a plurality of laminations forming a stack, each lamination including: two parallel surfaces and a perimeter that define the lamination and a direction of stacking the laminations that is perpendicular to the parallel surfaces, the lamination at least partially filled with a magnetically soft electrical conductor and at least one cavity encircled by the conductor and extending from a first to a second surface of the two parallel surfaces, the conductor forming at least one bridge at the perimeter of the lamination from one side of the at least one cavity to another side of the at least one cavity. A value of a magnetic property and a value of a mechanical property of the at least one bridge differs from a value of the magnetic property and a value of the mechanical property of the conductor material.
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公开(公告)号：US11376692B2
公开(公告)日：2022-07-05
申请号：US16152067
申请日：2018-10-04
Applicant: ABB Schweiz AG
Inventor： Elio Alberto Perigo , Ion C. Radu , Darren D. Tremelling , Ghanshyam Shrestha
IPC: B23K26/34 , H02K1/22 , H01F27/00 , H01F41/02 , B33Y10/00 , B33Y30/00 , B33Y70/00 , B23K26/354 , H02K15/02 , B33Y80/00
Abstract: A method for additive manufacturing of an article having a controlled magnetic anisotropy includes: forming a metallic layer of the article using additive manufacturing, the metallic layer having a magnetic anisotropy aligned in a first direction; forming a subsequent metallic layer of the article using additive manufacturing, the subsequent metallic layer having the magnetic anisotropy aligned in a second direction different from the first direction; and repeating the forming of subsequent metallic layers of the article to form at least a portion of the article, each subsequent metallic layer having the magnetic anisotropy aligned in a different direction than a previous metallic layer.
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公开(公告)号：US11070116B2
公开(公告)日：2021-07-20
申请号：US16517262
申请日：2019-07-19
Applicant: ABB Schweiz AG
Inventor： Darren D. Tremelling , Colin Tschida , Ghanshyam Shrestha , Bahareh Anvari
Abstract: A rotating electrical machine of the double stator configuration includes a rotor shaped as a hollow cylinder disposed concentrically between an outer stator and an inner stator. The rotor can include plurality of radially spaced magnet cavities configured to receive permanent magnetic bars. To provide sufficient stiffness and rigidity, the rotor may be made from fiber composite material. To simplify construction, the rotor can be assembled from a plurality of rotor segments radially arranged about an axis line in which the magnet cavities are disposed.
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公开(公告)号：US20200212754A1
公开(公告)日：2020-07-02
申请号：US16234290
申请日：2018-12-27
Applicant: ABB Schweiz AG
Inventor： Colin E. Tschida , Sheng Zhong , Darren D. Tremelling , Dariusz Bednarowski
Abstract: An electrical machine comprises a polymeric housing formed by a polymeric material and constructed to house components of the electrical machine, structurally support the electrical machine and react torque loads generated by the electrical machine; a stator overmolded into and partially encapsulated by the polymeric housing, the stator including a laminated stator core and a plurality of stator windings, the stator windings including a winding overhang extending from the laminated stator core; a rotor in magnetic communication with the stator; and a cooling channel disposed within the polymeric material forming the housing and encapsulated by the polymeric material and positioned adjacent to the laminated stator core, wherein the cooling channel is constructed to pass a fluid for cooling the electrical machine.
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公开(公告)号：US20240364190A1
公开(公告)日：2024-10-31
申请号：US18307371
申请日：2023-04-26
Applicant: ABB Schweiz AG
Inventor： Sheng Zhong , Darren D. Tremelling , Elio Alberto Perigo
IPC: H02K15/02
CPC classification number: H02K15/02
Abstract: A method for molding a magnetic material into a rotor stack, including providing a polymer melt including magnetic compound particles and a polymer binder, providing a rotor including a plurality of cavities, the rotor being arranged in a mold having a mold cavity surface, and providing a gap between the outer periphery of the rotor and the mold cavity surface. The method also includes filling a first volume of the polymer melt into the cavities of the rotor at a first pressure and filling a second volume of the polymer melt into the rotor at one or more second pressures, the one or more second pressures being less than the first pressure and above an ambient pressure.
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Patent Agency Ranking
公开(公告)号：US20210188564A1
公开(公告)日：2021-06-24
申请号：US16723635
申请日：2019-12-20
Applicant: ABB Schweiz AG
Inventor： Marius Rutkevicius , Darren D. Tremelling , Jonah Kadoko , Sheng Zhong , Thomas E. Kuckhoff , Jack D. Tavernier, JR. , Nikolaus P. Zant
Abstract: A modular pulley assembly for a continuous belt conveyor can be assembly from a plurality of modular pulley disks that can be axially aligned and abut against each other to provide pulleys of differing lengths per demand. The modular pulley disks can be made from a non-metallic material such as a polymer and can manufactured by a suitable molding process. Making the modular pulley disks from non-metallic materials enables the disks to be formed with structural geometries such that the assembled pulley is structurally more rigid and can better distribute torsional loads and momentum from the belt to the support shaft.
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公开(公告)号：US10938266B2
公开(公告)日：2021-03-02
申请号：US16234290
申请日：2018-12-27
Applicant: ABB Schweiz AG
Inventor： Colin E. Tschida , Sheng Zhong , Darren D. Tremelling , Dariusz Bednarowski
Abstract: An electrical machine comprises a polymeric housing formed by a polymeric material and constructed to house components of the electrical machine, structurally support the electrical machine and react torque loads generated by the electrical machine; a stator overmolded into and partially encapsulated by the polymeric housing, the stator including a laminated stator core and a plurality of stator windings, the stator windings including a winding overhang extending from the laminated stator core; a rotor in magnetic communication with the stator; and a cooling channel disposed within the polymeric material forming the housing and encapsulated by the polymeric material and positioned adjacent to the laminated stator core, wherein the cooling channel is constructed to pass a fluid for cooling the electrical machine.
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公开(公告)号：US20240364148A1
公开(公告)日：2024-10-31
申请号：US18307418
申请日：2023-04-26
Applicant: ABB Schweiz AG
Inventor： Elio Alberto Perigo , Darren D. Tremelling , Sheng Zhong
Abstract: A rotor for an electric machine is disclosed, the rotor including a plurality of cavities filled with a magnetic material. In the disclosed rotor, the magnetic material includes Samarium-Iron-Nitrogen (Sm—Fe—N) particles, Manganese-Bismuth (Mn—Bi) particles, and a polymer binder. Performance characteristics of the magnetic material, such as following the rule of mixtures and exhibiting a linear relationship based on volume fraction of the Mn—Bi particles, is also disclosed.
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公开(公告)号：US11130639B2
公开(公告)日：2021-09-28
申请号：US16723635
申请日：2019-12-20
Applicant: ABB Schweiz AG
Inventor： Marius Rutkevic̆ius , Darren D. Tremelling , Jonah Kadoko , Sheng Zhong , Thomas E. Kuckhoff , Jack D. Tavernier, Jr. , Nikolaus P. Zant
Abstract: A modular pulley assembly for a continuous belt conveyor can be assembly from a plurality of modular pulley disks that can be axially aligned and abut against each other to provide pulleys of differing lengths per demand. The modular pulley disks can be made from a non-metallic material such as a polymer and can manufactured by a suitable molding process. Making the modular pulley disks from non-metallic materials enables the disks to be formed with structural geometries such that the assembled pulley is structurally more rigid and can better distribute torsional loads and momentum from the belt to the support shaft.
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公开(公告)号：US20210021182A1
公开(公告)日：2021-01-21
申请号：US16517262
申请日：2019-07-19
Applicant: ABB Schweiz AG
Inventor： Darren D. Tremelling , Colin Tschida , Ghanshyam Shrestha , Bahareh Anvari
Abstract: A rotating electrical machine of the double stator configuration includes a rotor shaped as a hollow cylinder disposed concentrically between an outer stator and an inner stator. The rotor can include plurality of radially spaced magnet cavities configured to receive permanent magnetic bars. To provide sufficient stiffness and rigidity, the rotor may be made from fiber composite material. To simplify construction, the rotor can be assembled from a plurality of rotor segments radially arranged about an axis line in which the magnet cavities are disposed.
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