Abrasive cleaning agent, method for manufacturing the same, and method for polishing using abrasive cleaning agent

    公开(公告)号:US08529650B2

    公开(公告)日:2013-09-10

    申请号:US12214705

    申请日:2008-06-19

    Inventor: Yoshio Miyasaka

    CPC classification number: B24C11/005 B24C1/083 B24C1/086 B24C11/00

    Abstract: An abrasive cleaning agent is provided which can be used for a polishing process for polishing a surface of a workpiece to form a mirror surface, which suppresses generation of static electricity and adhesion of stains to the workpiece, which decreases a crushing ratio, and which has a low environmental burden when the abrasive cleaning agent is disposed of. The above abrasive cleaning agent includes an elastic material containing a soluble nitrogen substance as a primary component, which is obtained from tubers of devil's tongue and which contains mannan as a primary component, and a 10% to 30% of water; and 1 to 30 percent by weight, with respect to the elastic material, of abrasive grains of size #220 or less, which are supported on surfaces of the elastic material and/or are buried therein, so that the grain diameter on the whole is in the range of 88 to 1,190 μm.

    INSTANTANEOUS HEAT TREATMENT METHOD FOR METAL PRODUCT
    3.
    发明申请
    INSTANTANEOUS HEAT TREATMENT METHOD FOR METAL PRODUCT 有权
    金属产品的即时热处理方法

    公开(公告)号:US20120144890A1

    公开(公告)日:2012-06-14

    申请号:US13293693

    申请日:2011-11-10

    Inventor: Yoshio Miyasaka

    CPC classification number: C21D7/06 C21D7/00 C22F1/04 C23C14/028 Y10T29/479

    Abstract: Uniform nano-scale microstructures can be reliably formed on the surface layer of this metal product while still improving the surface roughness and make the surface layer robust enough not to disappear due to wear. The surface of the metal product is repeatedly subjected to instantaneous rapid heating and rapid cooling by intermittently ejecting onto the surface of the metal product shot with a mixture of three or more approximate but different particle sizes for a high ejection density, thereby forming uniform microstructures near the surface of the metal product and forming micro-diameter dimples in the metal surface.

    Abstract translation: 可以在该金属制品的表面层上可靠地形成均匀的纳米尺寸微观结构,同时仍然改善表面粗糙度,并使表面层牢固到足以不会由于磨损而消失。 金属制品的表面通过间歇地喷射到金属制品的表面上,以三种或更多种近似但不同的粒度的混合物反复进行瞬时快速加热和快速冷却,以获得高喷射密度,从而在接近 金属制品的表面,并在金属表面形成微径凹坑。

    Method for surface treatment of an internal combustion piston and an internal combustion piston
    4.
    发明授权
    Method for surface treatment of an internal combustion piston and an internal combustion piston 有权
    内燃活塞和内燃活塞的表面处理方法

    公开(公告)号:US07767033B2

    公开(公告)日:2010-08-03

    申请号:US11826818

    申请日:2007-07-18

    CPC classification number: F02F3/10 Y10T29/49261 Y10T29/49263

    Abstract: A method for surface treatment capable of easily improving a mechanical strength of an internal combustion piston at a reasonable cost is provided. A modified surface layer is formed by injecting injection powders containing a reinforcing element to be collided with an Al—Si alloy-based piston obtained by casting and forging by injecting under predetermined conditions, the reinforcing element being diffused and penetrated in the piston to improve the strength thereof. When a function, such as fuel modification, is imparted to the modified surface layer, an element exhibiting a photocatalytic function by oxidation, such as Ti, Sn, Zn, Zr, or W, is selected as the reinforcing element. By locally heating and cooling performed on the piston surface by the collision with the injection powders, alloy elements are fine-grained by recrystallization, the reinforcing element in the injection powders is diffused and penetrated in the piston surface by activated adsorption, and a modified layer having a uniformly fine-grained microstructure containing the alloy elements and the reinforcing element is formed. As a result, besides improvement in strength of the piston, by the selection of the above element, such as Ti, the photocatalytic function, such as fuel modification, can also be obtained.

    Abstract translation: 提供了能够以合理的成本容易地提高内燃活塞的机械强度的表面处理方法。 改性表面层是通过注射含有增强元素的注入粉末而形成的,所述注入粉末与预定条件下注射铸造和锻造而获得的Al-Si合金基活塞碰撞,所述增强元件被扩散并渗透到活塞中以改善 的强度。 当对改性表面层赋予燃料改性等功能时,可以选择Ti,Sn,Zn,Zr或W等氧化作用的光催化剂作为增强元素。 通过与注射粉末的碰撞对活塞表面进行局部加热和冷却,合金元素通过重结晶细粒化,注入粉末中的增强元件通过活化吸附扩散并渗入活塞表面,并且改性层 形成含有合金元素和增强元件的均匀细粒度的微结构。 结果,除了提高活塞的强度之外,通过选择Ti等上述元素,也可以获得燃料改性等光催化功能。

    Photocatalyst coating method and photocatalyst coated article produced by such method
    5.
    发明申请
    Photocatalyst coating method and photocatalyst coated article produced by such method 有权
    通过这种方法制备的光催化剂涂覆方法和光催化涂层制品

    公开(公告)号:US20060246223A1

    公开(公告)日:2006-11-02

    申请号:US10554333

    申请日:2004-04-23

    Inventor: Yoshio Miyasaka

    Abstract: Occurrence of a powder dust explosion is prevented in a photocatalyst coating method of forming a titania layer by injection of titanium powder. Powder of titanium or titanium alloy is injected on a surface of a product to be treated composed of metallic product, ceramic, or mixture thereof, with compressed gas having inert gas as a principal component containing oxygen from 0 to 15% by mass, and the titanium in the powder of titanium or titanium alloy is diffused and oxidized on the surface of the product to be treated to form a titania layer.

    Abstract translation: 通过注射钛粉而形成二氧化钛层的光催化剂涂布方法,可以防止粉尘爆炸的发生。 将钛或钛合金粉末注入由金属产品,陶瓷或其混合物组成的待处理产品的表面,其中惰性气体作为主成分的压缩气体含有0至15质量%的氧, 钛或钛合金粉末中的钛在待处理产品的表面上扩散和氧化,形成二氧化钛层。

    Instantaneous heat treatment method for metal product
    6.
    发明授权
    Instantaneous heat treatment method for metal product 有权
    金属制品瞬时热处理方法

    公开(公告)号:US08893538B2

    公开(公告)日:2014-11-25

    申请号:US13293693

    申请日:2011-11-10

    Inventor: Yoshio Miyasaka

    CPC classification number: C21D7/06 C21D7/00 C22F1/04 C23C14/028 Y10T29/479

    Abstract: Uniform nano-scale microstructures can be reliably formed on the surface layer of this metal product while still improving the surface roughness and make the surface layer robust enough not to disappear due to wear. The surface of the metal product is repeatedly subjected to instantaneous rapid heating and rapid cooling by intermittently ejecting onto the surface of the metal product shot with a mixture of three or more approximate but different particle sizes for a high ejection density, thereby forming uniform microstructures near the surface of the metal product and forming micro-diameter dimples in the metal surface.

    Abstract translation: 可以在该金属制品的表面层上可靠地形成均匀的纳米尺寸微观结构,同时仍然改善表面粗糙度,并使表面层牢固到足以不会由于磨损而消失。 金属制品的表面通过间歇地喷射到金属制品的表面上,以三种或更多种近似但不同的粒度的混合物反复进行瞬时快速加热和快速冷却,以获得高喷射密度,从而在接近 金属制品的表面,并在金属表面形成微径凹坑。

    Surface-oxide abrasion-resistant lubricant coating and method for forming the same
    7.
    发明授权
    Surface-oxide abrasion-resistant lubricant coating and method for forming the same 有权
    表面氧化物耐磨润滑剂涂料及其形成方法

    公开(公告)号:US08410029B2

    公开(公告)日:2013-04-02

    申请号:US12379948

    申请日:2009-03-05

    Inventor: Yoshio Miyasaka

    Abstract: The present invention provides a surface-oxide abrasion-resistant lubricant coating that can maintain high lubricity for a long time without wear of a base material and a coating or damage to an object to be contacted by a simpler method and with less expensive material. A mixed fluid of a compressed gas and fine-particle powders of two soft metals having lower hardness and lower melting point than the base material of a sliding contact portion is ejected onto a surface of the sliding contact portion. The fine-particle powders of the soft metals are made to react with oxygen in the compressed gas at the surface of the sliding contact portion to form a metal-oxide film with high melting point composed of metal oxides of the two soft metals, one of the metal oxides having higher hardness than the other. This metal-oxide film with high melting point includes a coating having a thickness of 0.1 μm to 2 μm at an interface toward an object to be contacted, that is composed of the metal oxides, that has low friction resistance and low shear resistance, and shear fractures concentrated the coating thereto.

    Abstract translation: 本发明提供一种表面氧化物耐磨润滑剂涂层,其可以通过较简单的方法和较便宜的材料在长时间内保持高润滑性而不会磨损基材和涂层或损坏待接触的物体。 压缩气体的混合流体和具有比滑动接触部分的基材低的具有较低硬度和较低熔点的两种软金属的细颗粒粉末喷射到滑动接触部分的表面上。 使软质金属微粒粉末与滑动接触部分表面的压缩气体中的氧气反应,形成由两种软金属的金属氧化物构成的具有高熔点的金属氧化膜, 金属氧化物的硬度高于另一种。 该熔点高的金属氧化物膜包括在与要接触的物体的界面处的厚度为0.1μm〜2μm的涂层,其由具有低摩擦阻力和低抗剪切性的金属氧化物构成,以及 剪切裂缝将涂层集中在其上。

    METHOD FOR SURFACE TREATMENT OF AN INTERNAL COMBUSTION PISTON AND AN INTERNAL COMBUSTION PISTON
    8.
    发明申请
    METHOD FOR SURFACE TREATMENT OF AN INTERNAL COMBUSTION PISTON AND AN INTERNAL COMBUSTION PISTON 有权
    内燃机活塞和内燃机活塞表面处理方法

    公开(公告)号:US20100275874A1

    公开(公告)日:2010-11-04

    申请号:US12776763

    申请日:2010-05-10

    CPC classification number: F02F3/10 Y10T29/49261 Y10T29/49263

    Abstract: A method for surface treatment capable of easily improving a mechanical strength of an internal combustion piston at a reasonable cost is provided. A modified surface layer is formed by injecting injection powders containing a reinforcing element to be collided with an Al—Si alloy-based piston obtained by casting and forging by injecting under predetermined conditions, the reinforcing element being diffused and penetrated in the piston to improve the strength thereof. When a function, such as fuel modification, is imparted to the modified surface layer, an element exhibiting a photocatalytic function by oxidation, such as Ti, Sn, Zn, Zr, or W, is selected as the reinforcing element. By locally heating and cooling performed on the piston surface by the collision with the injection powders, alloy elements are fine-grained by recrystallization, the reinforcing element in the injection powders is diffused and penetrated in the piston surface by activated adsorption, and a modified layer having a uniformly fine-grained microstructure containing the alloy elements and the reinforcing element is formed. As a result, besides improvement in strength of the piston, by the selection of the above element, such as Ti, the photocatalytic function, such as fuel modification, can also be obtained.

    Abstract translation: 提供了能够以合理的成本容易地提高内燃活塞的机械强度的表面处理方法。 改性表面层是通过注射含有增强元素的注入粉末而形成的,所述注入粉末与预定条件下注射铸造和锻造而获得的Al-Si合金基活塞碰撞,所述增强元件被扩散并渗透到活塞中以改善 的强度。 当对改性表面层赋予燃料改性等功能时,可以选择Ti,Sn,Zn,Zr或W等氧化作用的光催化剂作为增强元素。 通过与注射粉末的碰撞对活塞表面进行局部加热和冷却,合金元素通过重结晶细粒化,注入粉末中的增强元件通过活化吸附扩散并渗入活塞表面,并且改性层 形成含有合金元素和增强元件的均匀细粒度的微结构。 结果,除了提高活塞的强度之外,通过选择Ti等上述元素,也可以获得燃料改性等光催化功能。

    Photocatalyst coating method and photocatalyst coated article produced by such method
    9.
    发明授权
    Photocatalyst coating method and photocatalyst coated article produced by such method 有权
    通过这种方法制备的光催化剂涂覆方法和光催化涂层制品

    公开(公告)号:US07431960B2

    公开(公告)日:2008-10-07

    申请号:US10554333

    申请日:2004-04-23

    Inventor: Yoshio Miyasaka

    Abstract: Occurrence of a powder dust explosion is prevented in a photocatalyst coating method of forming a titania layer by injection of titanium powder. Powder of titanium or titanium alloy is injected on a surface of a product to be treated composed of metallic product, ceramic, or mixture thereof, with compressed gas having inert gas as a principal component containing oxygen from 0 to 15% by mass, and the titanium in the powder of titanium or titanium alloy is diffused and oxidized on the surface of the product to be treated to form a titania layer.

    Abstract translation: 通过注射钛粉而形成二氧化钛层的光催化剂涂布方法,可以防止粉尘爆炸的发生。 将钛或钛合金粉末注入由金属产品,陶瓷或其混合物组成的待处理产品的表面,其中惰性气体作为主成分的压缩气体含有0至15质量%的氧, 钛或钛合金粉末中的钛在待处理产品的表面上扩散和氧化,形成二氧化钛层。

    Method for surface treatment of sliding portion
    10.
    发明申请
    Method for surface treatment of sliding portion 有权
    滑动部分表面处理方法

    公开(公告)号:US20060275543A1

    公开(公告)日:2006-12-07

    申请号:US11208587

    申请日:2005-08-23

    Inventor: Yoshio Miyasaka

    Abstract: There is provided a method for surface treatment of a sliding portion, which is an economical method, has less risk of pollution in a working environment, or a fire caused by powder dust, and yet enables high lubricativeness to be achieved, and moreover, many concavities to be formed on a sliding portion simultaneously with giving the lubricativeness. An injection particle to be obtained by blending a soft-metal solid lubricant particle of which a surface has been oxidized and a layered-structure solid lubricant particle is injected onto a surface of the sliding portion of a product to be treated at an injection speed of 150 m/sec or more, thereby to diffuse and penetrate an oxide of the soft-metal solid lubricant and the layered-structure solid lubricant into the surface to form a layer, and to form many concavities on the surface of the sliding portion.

    Abstract translation: 提供了一种滑动部的表面处理方法,这是经济的方法,在工作环境中的污染风险较小或粉尘引起的火灾,而且能够实现高的润滑性,而且还有许多 在滑动部分上形成的凹面同时具有润滑性。 将通过将表面被氧化的软金属固体润滑剂颗粒与层状结构固体润滑剂颗粒混合而获得的注射颗粒以注射速度注入待处理产品的滑动部分的表面 150m / sec以上,从而将软金属固体润滑剂和层状结构固体润滑剂的氧化物扩散并渗透到表面中以形成层,并在滑动部分的表面上形成许多凹陷。

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