Method of manufacturing a resin-molded stator
    2.
    发明授权
    Method of manufacturing a resin-molded stator 失效
    树脂成形定子的制造方法

    公开(公告)号:US07147929B2

    公开(公告)日:2006-12-12

    申请号:US11217449

    申请日:2005-09-02

    摘要: A highly reliable resin-molded stator not suffering insulation breakdown between the different phases of the stator coils even when the operation mode where the output of a rotary machine using a resin-molded stator in which a stator coil wound around a plurality of slots and a stator coil provided at the stator core end are resin-molded is to be increased from the level under a stopped status to the maximum achievable level within a short time is repeated. Also disclosed is a method of manufacturing such a stator, and a rotary machine using the same. The resin-molded stator of the present invention comprises a stator core, electrically insulated stator coils wound around the plurality of slots or protrusions provided in the axial direction of the stator core, and molding resin with which are molded the stator core and the stator coils located at the aforementioned slots or protrusions and at the stator core end, wherein the resin-molded stator is characterized in that non-adhesive structure is established between the molding resin and at least one of the end faces of the stator core.

    摘要翻译: 即使在使用其中缠绕在多个槽上的定子线圈的树脂模制定子的旋转机械的输出的操作模式和一个定子线圈的不同相位之间,也不会发生定子线圈的不同相之间的绝缘击穿的高度可靠的树脂模制定子 设置在定子芯端的定子线圈被树脂模制从在停止状态下的水平增加到在短时间内的最大可实现水平。 还公开了制造这种定子的方法和使用该定子的旋转机械。 本发明的树脂模制定子包括定子芯,缠绕在沿定子芯轴向设置的多个槽或突起的电绝缘定子线圈,以及模制树脂,其中模制定子芯和定子线圈 位于上述槽或突起处和定子铁芯端,其中树脂模制定子的特征在于,在模制树脂与定子芯的至少一个端面之间建立非粘合结构。

    Insulating material windings using same and a manufacturing method thereof
    3.
    发明授权
    Insulating material windings using same and a manufacturing method thereof 有权
    使用其绝缘材料绕组及其制造方法

    公开(公告)号:US06288341B1

    公开(公告)日:2001-09-11

    申请号:US09457259

    申请日:1999-12-09

    IPC分类号: H01B1762

    CPC分类号: H02K3/40 H02K3/345

    摘要: In order to provide windings for electrical rotating machines having an insulating film superior in electrical characteristics, a high heat conductive insulating film 11 is formed at outer periphery of wound conductor 10 using a high heat conductive insulating tape, which includes a mica layer 3, a reinforcement layer 5, and a high heat conductive filler layer 7, wherein the resin content in each layer of the mica layer 3 and the high heat conductive filler layer 7 is specified in the range of 10-25% by weight based on the whole weight of the material. 1-80% by weight of said filler is spherical.

    摘要翻译: 为了提供具有优异的电气特性的绝缘膜的旋转电机的绕组,使用高导热绝缘带在缠绕导体10的外周形成高导热绝缘膜11,该导热绝缘带包括云母层3, 加强层5和高导热性填充层7,其中云母层3和高导热性填充层7的各层中的树脂含量以10-25重量%为基准,以整体重量为基准 的材料。 所述填料的1-80重量%为球形。

    Insulating material, windings using same, and a manufacturing method thereof
    5.
    发明授权
    Insulating material, windings using same, and a manufacturing method thereof 有权
    绝缘材料,使用其的绕组及其制造方法

    公开(公告)号:US06504102B2

    公开(公告)日:2003-01-07

    申请号:US09944135

    申请日:2001-09-04

    IPC分类号: H01B1754

    CPC分类号: H02K3/40 H02K3/345

    摘要: In order to provide windings for electrical rotating machines having an insulating film superior in electrical characteristics, a high heat conductive insulating film 11 is formed at outer periphery of wound conductor 10 using a high heat conductive insulating tape, which includes a mica layer 3, a reinforcement layer 5, and a high heat conductive filler layer 7, wherein the resin content in each layer of the mica layer 3 and the high heat conductive filler layer 7 is specified in the range of 10-25% by weight based on the whole weight of the material. 1-80% by weight of said filler is spherical.

    摘要翻译: 为了提供具有优异的电气特性的绝缘膜的旋转电机的绕组,使用高导热绝缘带在缠绕导体10的外周形成高导热绝缘膜11,该导热绝缘带包括云母层3, 加强层5和高导热性填充层7,其中云母层3和高导热性填充层7的各层中的树脂含量以10-25重量%为基准,以整体重量为基准 的材料。 所述填料的1-80重量%为球形。

    Composite moldings and a method of manufacturing the same
    6.
    发明授权
    Composite moldings and a method of manufacturing the same 有权
    复合模制品及其制造方法

    公开(公告)号:US07723619B2

    公开(公告)日:2010-05-25

    申请号:US10589883

    申请日:2004-03-19

    IPC分类号: H05K1/16

    摘要: Continuous annular resin bands surrounding electrical contact portions of respective terminals are disposed without gaps between the electrical contact portions of respective terminals and resin members that fixedly hold the terminals; there are formed gaps among the adjoining resin bands. Gaps are formed among a bundle of terminals having annular resin bands and resin members surrounding the bundle. A partial adhesion is formed at the interface between the terminals and the resin by a low cost manufacturing method, whereby a molding with high air-tightness between the interior and exterior thereof and high reliability is realized.

    摘要翻译: 围绕各个端子的电接触部分的连续的环形树脂带在各端子的电接触部分和固定住端子的树脂构件之间没有间隙地设置; 在相邻的树脂带之间形成间隙。 在具有环形树脂带和围绕束的树脂构件的一束端子之间形成间隙。 通过低成本制造方法在端子和树脂之间的界面处形成部分粘附,从而实现其内部和外部之间具有高气密性的模制品和高可靠性。

    Structure of Parts Made From Plural Composite Pieces and Method of Building Those Parts
    7.
    发明申请
    Structure of Parts Made From Plural Composite Pieces and Method of Building Those Parts 有权
    多个复合件制成的零件结构及其制造方法

    公开(公告)号:US20100052213A1

    公开(公告)日:2010-03-04

    申请号:US12616826

    申请日:2009-11-12

    IPC分类号: B29C45/14

    摘要: A pre-mold part is formed by pre-molding the insert with the pre-molded part, and then the pre-molded part is inserted into the over-molded part composed of thermo plastic resin. After applying a heat treatment with the temperature lower than a crystalline melting point of the pre-molded part to the pre-molded part surrounding the insert formed as the composite mold part surrounding the pre-mold part, a firm contact between the insert and the resin surrounding the insert part without no gap at the interface between those parts is obtained.

    摘要翻译: 预成型部通过将预成型部件预成型而形成,然后将预成型部插入由热塑性树脂构成的外部成型部。 在将低于预成型部件的结晶熔点的温度进行热处理后,围绕作为围绕预模具部件的复合模具部件形成的插入件的预成型部件,插入件与 获得在这些部件之间的界面处没有间隙的插入部件周围的树脂。

    Molded part and electronic device using the same
    8.
    发明授权
    Molded part and electronic device using the same 有权
    模压件和使用其的电子装置

    公开(公告)号:US07255610B2

    公开(公告)日:2007-08-14

    申请号:US11320782

    申请日:2005-12-30

    IPC分类号: H01R13/405

    摘要: An integrally multiple-molded part for electronic devices is provided capable of absorbing and relieving the internal stresses of a multiple-molded part, preventing the occurrence of clearances between the bonding side face of each electrical connection terminal and a resin, obtaining stable frictional force at the contact region between the bonding surface of the electrical connection terminal and an aluminum wire, obtaining the energy required for bonding, and achieving high bondability. The surface of the molded electrical connection terminal section formed as a primary-molded article becomes exposed after secondary molding, and a stress-absorbing structure is formed in the primary molding resin section of the primary-molded article that serves as a transmission path for stresses associated with the resin shrinkage occurring when the secondary molding resin is cured.

    摘要翻译: 提供一种用于电子设备的整体多模塑部件,其能够吸收和减轻多个模制部件的内部应力,从而防止每个电连接端子的接合侧面与树脂之间产生间隙,从而获得稳定的摩擦力 电连接端子的接合面和铝线之间的接触区域,获得接合所需的能量,并实现高的粘合性。 形成为一次成型制品的模制电气连接端子部分的表面在二次模塑之后暴露,并且在作为应力传输路径的一次成型制品的一次模制树脂部分中形成应力吸收结构 与二次模塑树脂固化时发生的树脂收缩有关。

    Resin-molded stator, a method of manufacturing the same, and a rotary machine using the same
    9.
    发明授权
    Resin-molded stator, a method of manufacturing the same, and a rotary machine using the same 失效
    树脂成形定子,其制造方法和使用该定影的旋转机械

    公开(公告)号:US07067943B2

    公开(公告)日:2006-06-27

    申请号:US10390680

    申请日:2003-03-19

    IPC分类号: H02K1/04 H02K5/10 H02K5/12

    摘要: A highly reliable resin-molded stator not suffering insulation breakdown between different phases of stator coils even when the operation mode is repeated where the output of a rotary machine using a resin-molded stator is to be increased from the level under a stopped status to the maximum achievable level within a short time. Also provided are methods of manufacturing such a stator, and a rotary machine using the same. The a resin-molded stator of the invention comprises a stator core, electrically insulated stator coils wound around the plurality of slots or protrusions provided in the axial direction of the stator core, and molding resin with which are molded the stator core and the stator coils located at the aforementioned slots or protrusions. At the stator core end, non-adhesive structure is established between the molding resin and at least one of the end faces of the stator core.

    摘要翻译: 即使重复使用树脂模制定子的旋转机械的输出从停止状态的水平增加到停止状态的水平的操作模式,也不会在定子线圈的不同相之间遭受绝缘击穿的高度可靠的树脂模制定子 在短时间内达到最高水平。 还提供制造这种定子的方法和使用该定子的旋转机械。 本发明的树脂模制定子包括定子芯,缠绕在沿着定子芯的轴向方向设置的多个槽或突起的电绝缘定子线圈,以及模制树脂,其中模制定子芯和定子线圈 位于上述狭缝或突起处。 在定子芯端部,在模制树脂与定子芯的至少一个端面之间建立非粘合结构。