摘要:
A hydrocarbon application cable of reduced nylon with increased flexibility and useful life. The cable may be of a hose or solid configuration and particularly beneficial for use in marine operations. A power and data communicative core of the cable may be surrounded by a lightweight intermediate polymer layer of a given hardness which is ultimately then surrounded by an outer polymer jacket having a hardness that is greater than the given hardness. Thus, a lighter weight polymer is provided interior of the outer polymer jacket, which may be of nylon or other suitably hard material. As such, the overall weight and cost of the cable may be substantially reduced.
摘要:
Wellbore electrical cables include at least one insulated conductor, at least one layer of armor wires surrounding the insulated conductor, and a polymeric material disposed in the interstitial spaces formed between armor wires and interstitial spaces formed between the armor wire layer and insulated conductor which may further include wear resistance particles or even short fibers, and the polymeric material may further form a polymeric jacket around an outer, layer of armor wires. The insulated conductor is formed from a plurality of metallic conductors encased in an insulated jacket. Further disclosed are methods of using the cables of the invention in seismic and wellbore operations, including logging operations.
摘要:
Slickline cables and methods for preparing such cables are disclosed. A slickline cable includes a pre-manufactured polymer composite rod having a channel therein; an optical fiber disposed in the channel; a fastener securing the optical fiber in the channel, wherein the fastener is selected from the group comprising a polymer tape, a polymer layer, and a combination thereof, and an outer tube disposed outside the polymer composite rod having the optical fiber therein. A method for manufacturing a slickline cable includes preparing a polymer composite rod having at least one channel therein; placing at least one optical fiber in the at least one channel in the polymer composite rod; securing the at least one optical fiber in the at least one channel using a polymer tape, a polymer layer, or a combination of a polymer tape and a polymer layer; disposing an outer tube over the polymer composite rod.
摘要:
The present invention relates to methods of manufacturing tapeless cable assemblies. The methods generally include providing a plurality of adjacent conductor cables, followed by applying a cross-linkable first material around the plurality of conductor cables and in the interstitial openings occurring between the cables. Cross-linking can be initiated by applying a second material which facilitates cross-linking of the first material or by other means such as exposing the material to ultraviolet radiation. The wrapped assembly is then welded to form a core assembly. The disclosed manufacturing methods do no require a tape, thereby shortening the manufacturing process and reducing the manufacturing costs.
摘要:
An embodiment of a method of deploying a cable into a wellbore penetrating a subterranean formation comprises providing a cable, wherein the cable comprises at least one insulated conductor, at least one armor wire layer surrounding the insulated conductor, a polymeric material disposed in interstitial spaces formed between armor wires forming the at least one armor wire layer, and interstitial spaces formed between the at least one armor wire layer and insulated conductor, the polymeric material forming a continuously bonded layer which separates and encapsulates the armor wires forming the at least one armor wire layer, and whereby the polymeric material is extended to form a smooth polymeric jacket around the at least one armor wire layer, introducing the cable into a wellbore and performing at least one operation in the wellbore utilizing the cable.
摘要:
Disclosed are methods of manufacturing electrical cables. In one embodiment of the invention, method for manufacturing a wellbore cable includes providing at least one insulated conductor, extruding a first polymeric material layer over the insulated conductor, serving a first layer of armor wires around the polymeric material and embedding the armor wires in the first polymeric material by exposure to an electromagnetic radiation source, followed by and extruding a second polymeric material layer over the first layer of armor wires embedded in the first polymeric material layer. Then, a second layer of armor wires may be served around the second polymeric material layer, and embedded therein by exposure to an electromagnetic radiation source. Finally, a third polymeric layer may be extruded around the second layer of armor wires to form a polymeric jacket.
摘要:
This invention relates to high molecular weight block copolymers of &egr;-caprolactone and &ohgr;-lauryl lactam prepared by sequential bulk polymerization using a mixture of at least one anionic polymerization initiator and optionally at least one co-initiator. A preferred continuous sequential bulk reactive extrusion process comprises feeding a mixture of &ohgr;-lauryl lactam, at least one anionic polymerization initiator, and at least one co-initiator into the first (i.e., upstream) hopper of an extruder, and thereafter feeding &egr;-caprolactone into a second (i.e., downstream) hopper of the extruder. The preferred continuous sequential bulk reactive extrusion is solvent free, rapid (typical mean and maximum residence times in the extruder being no more than about 20 minutes and 30 minutes respectively), and produces a high conversion of monomers to block copolymer. The poly(&egr;-caprolactone/&ohgr;-lauryl lactam) block copolymers compatibilize the blending of otherwise immiscible or poorly miscible polymers to form polymer blends having improved mechanical and thermal properties. Accordingly, the block copolymers can be compounded with chlorine containing polymers and other polymers such as polyamides, anhydride polymers such as maleic anhydride, and the like. To improve the impact resistance of the compatibilized blend, impact modifiers can be utilized such as maleic anhydride modified EPM, EPDM, and the like. To improve thermal and mechanical properties, thermal performance modifiers can be utilized such as maleic anhydride polyolefins or maleic anhydride modified polymers made from vinyl substituted aromatic monomers.
摘要:
This invention relates to high molecular weight block copolymers of &egr;-caprolactone and &ohgr;-lauryl lactam prepared by sequential bulk polymerization using a mixture of at least one anionic polymerization initiator and optionally at least one co-initiator. A preferred continuous sequential bulk reactive extrusion process comprises feeding a mixture of &ohgr;-lauryl lactam, at least one anionic polymerization initiator, and at least one co-initiator into the first (i.e., upstream) hopper of an extruder, and thereafter feeding &egr;-caprolactone into a second (i.e., downstream) hopper of the extruder. The preferred continuous sequential bulk reactive extrusion is solvent free, rapid (typical mean and maximum residence times in the extruder being no more than about 20 minutes and 30 minutes respectively), and produces a high conversion of monomers to block copolymer. The poly(&egr;-caprolactone/&ohgr;-lauryl lactam) block copolymers compatibilize the blending of otherwise immiscible or poorly miscible polymers to form polymer blends having improved mechanical and thermal properties. Accordingly, the block copolymers can be compounded with chlorine containing polymers and other polymers such as polyamides, anhydride polymers such as maleic anhydride, and the like. To improve the impact resistance of the compatibilized blend, impact modifiers can be utilized such as maleic anhydride modified EPM, EPDM, and the like. To improve thermal and mechanical properties, thermal performance modifiers can be utilized such as maleic anhydride polyolefins or maleic anhydride modified polymers made from vinyl substituted aromatic monomers.
摘要:
An embodiment of a method of deploying a cable into a wellbore penetrating a subterranean formation comprises providing a cable, wherein the cable comprises at least one insulated conductor, at least one armor wire layer surrounding the insulated conductor, a polymeric material disposed in interstitial spaces formed between armor wires forming the at least one armor wire layer, and interstitial spaces formed between the at least one armor wire layer and insulated conductor, the polymeric material forming a continuously bonded layer which separates and encapsulates the armor wires forming the at least one armor wire layer, and whereby the polymeric material is extended to form a smooth polymeric jacket around the at least one armor wire layer, introducing the cable into a wellbore and performing at least one operation in the wellbore utilizing the cable.
摘要:
A motor winding wire. The motor winding wire may be configured for use in, and direct exposure to, a hydrocarbon environment. The motor winding wire may be electrically insulated by one polymer layer, whereas another, outer, polymer layer is employed to provide moisture resistance as well as other contaminant and hydrocarbon environment shielding to the underlying layer. Additionally, this manner of polymer layering over the motor winding wire is achieved in a manner cognizant of the limited dimension of the motor winding wire.