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公开(公告)号:US20230331427A1
公开(公告)日:2023-10-19
申请号:US17928657
申请日:2021-07-16
Applicant: Bockatech Ltd.
Inventor: Peter Reginald Clarke , Chris Bocking
CPC classification number: B65D5/2038 , B29C45/0081 , B29C45/14336 , B65D5/66 , B29L2031/7132
Abstract: An intermediate article for assembly to form a container, the intermediate article having a base which is polygonal in plan and having an annular peripheral edge with a plurality of edge portions surrounding a base wall structure, a plurality of wall elements around the base, each wall element being adjacent to a respective edge portion of the polygonal base, wherein each wall element has a pair of opposite outwardly extending edges having a sidewall structure therebetween, each outwardly extending edge comprising at least one member of a respective fixing mechanism for affixing adjacent outwardly extending edges of adjacent wall elements, wherein the sidewall and the base are composed of an injection moulded thermoplastic polymer, and a flexible sheet having a central part which is bonded to the base wall structure and a plurality of extending parts, each extending part being connected to, and extending away from, the central part, each extending part being bonded to the sidewall structure of a respective wall element, wherein each extending part is connected to the central part by a respective hinge part of the flexible sheet, whereby each wall element is hingedly connected to the base by the respective hinge part, wherein the wall elements can be hinged upwardly relative to the base to form a container having a sidewall which is polygonal in plan and defines a central concavity for packaging a product, wherein the sidewall has the plurality of wall elements which are connected in series to form an endless wall member extending upwardly from the base, each outwardly extending edge being affixed to an adjacent outwardly extending edge of an adjacent wall element by a respective fixing mechanism at a respective corner portion of the sidewall.
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公开(公告)号:US11446849B2
公开(公告)日:2022-09-20
申请号:US17272699
申请日:2019-09-02
Applicant: Bockatech Ltd.
Inventor: Peter Clarke
Abstract: Method of forming an article from a molten plastic composition including a polymer and a blowing agent. The method provides that during an injecting step (c) and a packing step (d), the injection pressure and the packing pressure, respectively, are maintained above a minimum pressure threshold in at least one second region of the cavity to maintain the physical blowing agent as a gas dissolved in the polymer so that substantially no gas bubbles are formed in the at least one second region, during a mould opening step (e), at least some of the molten plastic composition is exposed to an external pressure lower than a minimum pressure threshold to form in the article at least one first portion having expanded cellular foam formed from the plastic composition, and prior to the opening step (e), the plastic composition in the at least one second region of the cavity has been cooled so as to be fully solidified to form in the article at least one second portion having a substantially homogeneous, solid phase, unexpanded plastic composition.
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公开(公告)号:US12151410B2
公开(公告)日:2024-11-26
申请号:US17799760
申请日:2021-03-02
Applicant: Bockatech Ltd.
Inventor: Peter Reginald Clarke
Abstract: A method of forming an article by controlling the thickness of a portion of the plastic composition which comprises a layer of molten plastic composition between opposite first and second solid skins, so that the thickness is constant with a very low tolerance of +/−0.5%, preferably +/−0.2%, when the portion is subsequently exposed to a reduced pressure to cause expansion of the layer of molten plastic composition to form a core layer of expanded cellular foam between the first and second solid skins, and by controlling the stretch of the first solid skin to be within the range of 0.5 to 3%, the expansion of the plastic composition can be highly uniformly controlled in the expanded wall parts.
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公开(公告)号:USD1019278S1
公开(公告)日:2024-03-26
申请号:US29832565
申请日:2022-03-29
Applicant: Bockatech Ltd.
Designer: Lewis Wood , Martin Blacher
Abstract: FIG. 1 is a front perspective from below view of a cup according to our new design;
FIG. 2 is a front perspective from above view thereof;
FIG. 3 is a front elevational view thereof;
FIG. 4 is a left-side elevational view thereof;
FIG. 5 is a rear elevational view thereof;
FIG. 6 is a right-side elevational view thereof; and,
FIG. 7 is a top plan view thereof.
The broken lines depict portions of the cup that form no part of the claim.-
公开(公告)号:US20230072051A1
公开(公告)日:2023-03-09
申请号:US17799760
申请日:2021-03-02
Applicant: Bockatech Ltd.
Inventor: Peter Reginald Clarke
Abstract: A method of forming an article by controlling the thickness of a portion of the plastic composition which comprises a layer of molten plastic composition between opposite first and second solid skins, so that the thickness is constant with a very low tolerance of +/−0.5%, preferably +/−0.2%, when the portion is subsequently exposed to a reduced pressure to cause expansion of the layer of molten plastic composition to form a core layer of expanded cellular foam between the first and second solid skins, and by controlling the stretch of the first solid skin to be within the range of 0.5 to 3%, the expansion of the plastic composition can be highly uniformly controlled in the expanded wall parts.
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公开(公告)号:USD1019276S1
公开(公告)日:2024-03-26
申请号:US29832563
申请日:2022-03-29
Applicant: Bockatech Ltd.
Designer: Lewis Wood , Martin Blacher
Abstract: FIG. 1 is a front perspective from below view of a cup according to our new design;
FIG. 2 is a front perspective from above view thereof;
FIG. 3 is a front elevational view thereof;
FIG. 4 is a left-side elevational view thereof;
FIG. 5 is a rear elevational view thereof;
FIG. 6 is a right-side elevational view thereof; and,
FIG. 7 is a top plan view thereof.
The broken lines depict portions of the cup that form no part of the claim.-
公开(公告)号:USD1019275S1
公开(公告)日:2024-03-26
申请号:US29832562
申请日:2022-03-29
Applicant: Bockatech Ltd.
Designer: Lewis Wood , Martin Blacher
Abstract: FIG. 1 is a front perspective from below view of a cup according to our new design;
FIG. 2 is a front perspective from above view thereof;
FIG. 3 is a front elevational view thereof;
FIG. 4 is a left-side elevational view thereof;
FIG. 5 is a rear elevational view thereof;
FIG. 6 is a right-side elevational view thereof; and,
FIG. 7 is a top plan view thereof.
The broken lines depict portions of the cup that form no part of the claim.-
公开(公告)号:US11673734B2
公开(公告)日:2023-06-13
申请号:US16635176
申请日:2018-07-26
Applicant: Bockatech Ltd.
Inventor: Peter Reginald Clarke
CPC classification number: B65D81/3874 , B29C44/06 , B29C44/42 , B65D21/0233 , B65D81/3867 , B29L2031/7132
Abstract: A hollow article for use as a beverage cup, or as a container, the hollow article having an annular sidewall and a base wall defining a central hollow cavity, a top rim of the sidewall and a bottom end of the sidewall, wherein the annular sidewall has a plastics material composed of a sandwich structure of inner and outer skins and an integral expanded cellular foam layer therebetween, wherein at least a portion of the annular sidewall has an inner surface of the sandwich structure inclined at a first acute angle to a longitudinal axis of the hollow article and an opposite outer surface of the sandwich structure inclined at a second acute angle to the longitudinal axis of the hollow article, wherein the second acute angle is greater than the first acute angle.
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公开(公告)号:US20210339439A1
公开(公告)日:2021-11-04
申请号:US17272699
申请日:2019-09-02
Applicant: Bockatech Ltd.
Inventor: Peter Clarke
Abstract: Method of forming an article from a molten plastic composition including a polymer and a blowing agent. The method provides that during an injecting step (c) and a packing step (d), the injection pressure and the packing pressure, respectively, are maintained above a minimum pressure threshold in at least one second region of the cavity to maintain the physical blowing agent as a gas dissolved in the polymer so that substantially no gas bubbles are formed in the at least one second region, during a mould opening step (e), at least some of the molten plastic composition is exposed to an external pressure lower than a minimum pressure threshold to form in the article at least one first portion having expanded cellular foam formed from the plastic composition, and prior to the opening step (e), the plastic composition in the at least one second region of the cavity has been cooled so as to be fully solidified to form in the article at least one second portion having a substantially homogeneous, solid phase, unexpanded plastic composition
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公开(公告)号:US12221246B2
公开(公告)日:2025-02-11
申请号:US17928648
申请日:2021-07-16
Applicant: Bockatech Ltd.
Inventor: Peter Reginald Clarke , Chris Bocking
IPC: B65D1/34 , B29C33/00 , B29C44/18 , B29C44/42 , B29C44/58 , B29C45/00 , B29C45/14 , B29C45/17 , B29C45/37 , B29K101/12 , B65D1/26 , B65D1/36 , B65D1/40 , B65D1/42 , B65D5/20 , B65D5/66 , B65D65/46 , B29K105/04 , B29L31/00
Abstract: A tray having: an annular sidewall having upper and lower annular peripheral edges, an upper annular peripheral rim which is integral with the upper annular peripheral edge, and a base having an annular peripheral edge which is integral with the lower annular peripheral edge of the sidewall, wherein the rim, the sidewall and the base are composed of a thermoplastic polymer and the sidewall and the base define a central concavity for packaging a product, wherein the base has a lattice structure of elongate foam ribs interconnected by foam junctions, wherein each foam rib has opposite ends, and each end is integrally connected to either the annular peripheral edge of the base or one of the foam junctions, wherein each foam rib and each foam junction has opposed upper and lower unfoamed solid skins of the thermoplastic polymer on opposite sides of a central cellular foam core of the thermoplastic polymer.
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