Abstract:
Systems, methods and apparatus are provided through which in some aspects a custom orthopedic implant is designed, fabricated and sterilized for immediate surgical use to treat a patient's injury. In some aspects, the orthopedic implant is designed using patient and injury specific scan data, fabricated using a five axis milling machine, and sterilized with a sterilization system. In other aspects, the fabricated orthopedic implant is transferred into the sterilization system with a transport system. In some aspects, methods to design, fabricate and sterilize a custom orthopedic implant are presented. In other aspects, patient and injury specific scan data is used to design and plan the placement of a custom orthopedic implant to treat the injury, and the custom orthopedic implant is then fabricated and sterilized to be used in surgery.
Abstract:
A process for machining a blank from all directions with a machine tool, such as a milling machine, involves the machining from all directions being based on a three-dimensional template. In a first step, the three-dimensional form and, if need be, also the surface finish of the three-dimensional template may be automatically measured, and the associated data may be saved. In a second step, a blank may be held by at least one clamping adapter and a first region is brought into its final, ready to use partial form by the machine tool or the milling machine using said data for numerical control. In a third step, the partially machined blank may be held by at least one clamping adapter in the first, finally machined region and the remaining region may be brought into its final, ready to use overall form by the same machine tool or milling machine.
Abstract:
The invention is a method of creating greater accuracies for wear compensation of a finishing tool during the finishing of workpieces, in which a reference surface is ablated by initially traversing the finishing tool over the reference surface and determining the actual wear of the finishing tool as a result of this initial feed motion of the finishing tool controlled by an NC feed program of an NC machine. The actual measured wear of the finishing tool as a result of the initial traversing feed motion over the reference surface is compared to a known empirical wear trend line for the workpiece and the feed motion of the NC feed program for the next workpiece is recalculated as a function of the comparative actual wear of the finish tool with respect to the known empirical wear trend line.
Abstract:
A wear amount of a working tool T during the machining of a workpiece is estimated during the machining, and a positional command generated in accordance with a predetermined machining program is sequentially corrected during the machining based on the estimated wear amount of the working tool T. The workpiece W is machined in accordance with the corrected positional command. Also, the wear amount of the working tool T upon the interruption of the machining operation is calculated, and the positional command generated in accordance with the predetermined machining program is corrected based on the calculated wear amount of the working tool so that a tool edge position of the working tool T upon the interruption of the machining operation coincides with the tool edge position of the working tool T upon the restart of the machining operation when the machining operation is restarted at a position where the machining operation has been interrupted. The workpiece is machined in accordance with the corrected positional command.
Abstract:
A key cutting machine for the cutting of keys includes a spindle adapted to be driven rotatably about an axis thereof. The spindle has an axially extending throughbore. A milling cutter is selectively mountable in the throughbore for corotation therewith. A carriage for supporting a clamp assembly is movable relative to the spindle in a plane that is orthogonal relative to the axis. A key blank is clamped in the clamp assembly for cutting by the milling cutter. A securing mechanism is disposed on the spindle for rigidly mounting the milling cutter to the spindle when the milling cutter is positioned adjacent a first spindle end. A stem is selectively receivable in the throughbore by axial insertion into a second spindle end to position the milling cutter adjacent the first spindle end. The stem is removable from the throughbore after the milling cutter is rigidly mounted to the spindle by the securing mechanism.
Abstract:
In a method of machining a first and a second surface recess in a workpiece, the workpiece has a longitudinal axis and a first local Cartesian coordinate system. The machine tool has a longitudinal axis and a second local Cartesian coordinate system, the first and second surface recess are associated with a first and second recess longitudinal axis and a non-circular cross-section. The recesses are separated on the surface of the workpiece such that they are mirror images of each other about a plane along the longitudinal workpiece axis. A skew angle is defined between the first recess longitudinal axis and the workpiece axis in the first plane. The method includes setting the tool axis at a start or setting angle relative to a first major axis (Z-axis) in a first plane in the second local Cartesian coordinate system; rotating the first and second local Cartesian coordinate system relative to one another until a projection of the tool axis onto a second plane (X-Y plane) of the first local Cartesian coordinate system is parallel to a second major axis of the second local Cartesian coordinate system such that when the skew angle is 0.deg, the first surface recess is machined solely by displacement of the machine tool relative to the workpiece in the direction of the longitudinal tool axis (Z-axis), or when the skew angle of other than 0.deg, the first surface recess is machined solely by displacement of the machine tool relative to the workpiece in all three axes of the second local Cartesian coordinate system.
Abstract:
A method for making a double sides, metal Rabies I.D. tag with an electronic engraving machine capable of inscribing data on both sides whereby one side of the I.D. tag has inscribed personal contact information alongwith the name of the pet, and the other side has inscribed the rabies vaccination information.
Abstract:
A cutting machine control determines a required stock-removal amount from a work for each of sections into which a tool path is divided, and feeds the rotating cutting tool at a speed that is controlled according to the required stock-removal volume so that the rotating cutting tool removes a predetermined or target stock-removal volume of material for the component path section from a work per unit time.
Abstract:
A system and method for inscribing an item is provided. The system includes a housing having a door, an inscriber, and a support. The inscriber is disposed in the housing and is operable to inscribe the surface of an item secured in an item carrier. The support has a positioning structure that is configured to engage the item carrier and establish a reference point so that the location of the surface of the item with respect to the support is determinable. The support moves between a loading position and an inscribing position to position the item for inscribing. There is also provided a controller that governs the movements of the inscriber and includes an input device. The input device is moveable between a first position to receive characteristics about the item to be inscribed and a second position to receive a message to be inscribed on the surface of the item. There is further provided an item carrier that is configured to securely hold an item to be inscribed and includes a second positioning structure. The second positioning structure is engageable with the first positioning structure of the inscribing device to position the item carrier and item on the support of the inscribing device so that an inscription inscribed on the item will be correctly orientated on the item.
Abstract:
A method of simulating a milling operation is provided. The method includes approximating the milling operation as a first two-dimensional representation; approximating the milling operation as a second two-dimensional representation; and computing a chip length. The first two-dimension representation is a first plane of intersection of a milling tool with a work piece. The second two-dimension representation is a second plane of intersection of the milling tool with the work piece. The chip length is computed from the first and second planes of intersection.