摘要:
A sapphire substrate includes a generally planar surface having a crystallographic orientation selected from the group consisting of a-plane, r-plane, m-plane, and c-plane orientations, and having a nTTV of not greater than about 0.037 μm/cm2, wherein nTTV is total thickness variation normalized for surface area of the generally planar surface, the substrate having a diameter not less than about 9.0 cm.
摘要:
Embodiments of the invention relate to methods of fabricating polycrystalline diamond compacts (“PDCs”) and applications for such PDCs. In an embodiment, a method of fabricating a PDC includes providing a polycrystalline diamond (“PCD”) table in which a catalyst is disposed throughout, leaching the PCD table with a gaseous leaching agent to remove catalyst from the PCD table and bonding the at least partially leached PCD table to a substrate to form a PDC.
摘要:
An inexpensive rotary grinding tool with reduced noise level of the grinding is provided. The rotary grinding tool comprises a metal disk having a grinding surface on at least a part of its surface and a holder for supporting the metal disk. The grinding surface has hard grains having a Mohs hardness in excess of 9 brazed thereon at a surface density of at least 20 grains/cm2. The holder has at its center a securing means for securing the holder on rotary shaft of a rotary drive unit. The holder and the metal disk are joined together to constitute the rotary grinding tool.
摘要翻译:提供了具有降低的磨削噪音水平的廉价的旋转磨削工具。 旋转研磨工具包括在其表面的至少一部分上具有研磨表面的金属盘和用于支撑金属盘的保持器。 磨削表面具有以至少20个/ cm 2的表面密度在其上钎焊的莫氏硬度超过9的硬质粒。 保持器在其中心具有用于将保持器固定在旋转驱动单元的旋转轴上的固定装置。 保持器和金属盘连接在一起以构成旋转研磨工具。
摘要:
A metal bonded grinding stone is manufactured by heating and pressurizing a material including abrasive grains, a cobalt, a tungsten disulfide and a copper tin alloy to obtain a sintered product, and rapid-cooling the sintered product.
摘要:
An abrasive tool with flat and consistent surface topography for conditioning a CMP pad and method for making are disclosed. The abrasive tool includes abrasive grains coupled to a low coefficient of thermal expansion (CTE) substrate through a metal bond. There is an overall CTE mismatch that ranges from about 0.1 μm/m-° C. to about 5.0 μm/m-° C. The overall CTE mismatch is the difference between the CTE mismatch of the abrasive grains and the metal bond and the CTE mismatch of the low CTE substrate and the metal bond.
摘要:
A system for grinding surgical needles made of refractory metal alloys such as tungsten-rhenium alloys includes a rotatable grinding wheel having a grinding surface, a layer of a binding material, such as a nickel binding material layer, overlying the grinding surface, and a plurality of abrasive particles, such as ABN600 abrasive particles, embedded within the binding material layer. The abrasive particles are similarly sized and the binding material layer has a thickness that is about 65% of the size of the similarly sized abrasive particles. The system includes a lubricating device adapted to apply a lubricant to an interface between the grinding surface and distal ends of needle blanks and a rotating element coupled with the rotatable wheel for rotating the grinding surface at about 10,000 surface feet per minute.
摘要:
An abrasive article includes a bonded abrasive body having abrasive particles contained within a bond material. The bonded abrasive body may include an abrasive particle-to-bond material interfacial modulus of elasticity (MOE) of at least about 225 GPa. The bonded abrasive body may be configured to grind a workpiece comprising metal at a speed of less than about 60 m/s.
摘要:
An abrasive article includes a substrate comprising an elongated body, a tacking layer comprising tin overlying the substrate, and a first type of abrasive particle comprising an agglomerated particle overlying the tacking layer.
摘要:
A mixture for fabricating a cutting table, the cutting table, and a method of fabricating the cutting table. The mixture includes a cutting table powder and a binder. The binder includes at least one carbide formed from an element selected from at least one of Groups IV, V, and VI of the Periodic Table. The carbide is in its non-stoichiometric and/or stoichiometric form. The binder can include the element. In certain embodiments, the binder includes one or more of the cutting table powder and a catalyst. The cutting table is formed by sintering the mixture using a solid phase sintering process or a near solid phase sintering process. When forming or coupling the cutting table to a substrate, a divider is positioned and coupled therebetween to ensure that the sintering process that forms the cutting table occurs using the solid phase sintering process or the near solid phase sintering process.
摘要:
A cutter assembly and a method of making the cutter assembly are disclosed. A method of fabricating a cutting element having at least one island structure in at least one pocket of a substrate may comprise steps of building a substrate green body with at least one pocket; building at least one island green body; assembling the at least one island green body and the substrate green body with at least one pocket in the substrate green body to form a green body assembly; and subjecting the green body assembly to a final fabrication process to form the said cutting element.