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公开(公告)号:US20230400833A1
公开(公告)日:2023-12-14
申请号:US17840386
申请日:2022-06-14
Applicant: General Electric Company
Inventor: Subhrajit Roychowdhury , Naresh S. Iyer , Sanghee Cho , Rogier Sebastiaan Blom , Brent Brunell , Xiaohu Ping , Sharath Aramanekoppa
IPC: G05B19/4099
CPC classification number: G05B19/4099 , G05B2219/49023
Abstract: Methods and apparatus for sensor-based part development are disclosed. An example apparatus includes at least one memory, instructions in the apparatus, and processor circuitry to execute the instructions to identify a reference process observable of a computer-generated part, receive input from at least one sensor during three-dimensional printing to identify an estimated process observable using feature extraction, and adjust at least one three-dimensional printing process parameter to reduce an error identified from a mismatch between the estimated process observable and the reference process observable.
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公开(公告)号:US11729190B2
公开(公告)日:2023-08-15
申请号:US16666807
申请日:2019-10-29
Applicant: GENERAL ELECTRIC COMPANY
Inventor: Subhrajit Roychowdhury , Masoud Abbaszadeh , Mustafa Tekin Dokucu
IPC: G06F21/00 , H04L9/40 , G06F18/214 , G06F18/21
CPC classification number: H04L63/1425 , G06F18/214 , G06F18/2185 , H04L63/1416 , H04L63/1433 , H04L63/1458 , H04L63/1466
Abstract: An industrial asset may have monitoring nodes that generate current monitoring node values. A dynamic, resilient estimator may split a temporal monitoring node space into normal and one or more abnormal subspaces associated with different kinds of attack vectors. According to some embodiments, a neutralization model is constructed and trained for each attack vector using supervised learning and the associated abnormal subspace. In other embodiments, a single model is created using out-of-range values for abnormal monitoring nodes. Responsive to an indication of a particular abnormal monitoring node or nodes, the system may automatically invoke the appropriate neutralization model to determine estimated values of the particular abnormal monitoring node or nodes (e.g., by selecting the correct model or using out-of-range values). The series of current monitoring node values from the abnormal monitoring node or nodes may then be replaced with the estimated values.
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43.
公开(公告)号:US11686889B2
公开(公告)日:2023-06-27
申请号:US16288512
申请日:2019-02-28
Applicant: General Electric Company
Inventor: Robert John Filkins , Subhrajit Roychowdhury , Juan Borja , Thomas Adcock
IPC: G02B5/00 , B33Y10/00 , B29C64/153 , B29C64/268 , B22F1/00 , B23K26/06 , B22F12/44 , B22F12/49 , B22F10/28 , B22F10/36 , B22F10/362
CPC classification number: G02B5/001 , B22F1/0003 , B22F12/44 , B22F12/49 , B23K26/0648 , B29C64/153 , B29C64/268 , B33Y10/00 , B22F10/28 , B22F10/36 , B22F10/362
Abstract: A system includes a first group of optic lenses within a focusing unit positioned along the propagation direction of a collimated laser beam, the first group of optic lenses separated by a predetermined fixed distance. The first group of optic lenses in conjunction cause the collimated beam to form as an annular beam as it passes through the first group of optic lenses. An axicon lens located distal from the first group of optic lenses along the propagation direction, the axicon lens operable to bifurcate the annular beam into two deflected collimated beam sections, and the axicon lens having a focus that causes the two deflected collimated beam sections to merge at a distance distal from the axicon lens to create an interference pattern region.
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44.
公开(公告)号:US11609549B2
公开(公告)日:2023-03-21
申请号:US17360790
申请日:2021-06-28
Applicant: General Electric Company
Inventor: Subhrajit Roychowdhury , Alexander Chen , Xiaohu Ping , John Erik Hershey
IPC: G05B19/4099 , B33Y50/00 , B29C64/386 , B29C64/153 , B22F10/20 , B22F10/30
Abstract: According to some embodiments, system and methods are provided comprising receiving, via a communication interface of a part parameter dictionary module comprising a processor, geometry data for a plurality of geometric structures forming a plurality of parts, wherein the parts are manufactured with an additive manufacturing machine; determining, using the processor of the part parameter dictionary module, a feature set for each geometric structure; generating, using the processor of the part parameter dictionary module, one of a coupon and a coupon set for the feature set; generating an optimized parameter set for each coupon, using the processor of the part parameter dictionary module, via execution of an iterative learning control process for each coupon; mapping, using the processor of the part parameter dictionary module, one or more parameters of the optimized parameter set to one or more features of the feature set; and generating a dictionary of optimized scan parameter sets to fabricate geometric structures with a material used in additive manufacturing. Numerous other aspects are provided.
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公开(公告)号:US20210283717A1
公开(公告)日:2021-09-16
申请号:US16818650
申请日:2020-03-13
Applicant: General Electric Company
Inventor: Naresh S. Iyer , Subhrajit Roychowdhury , Christopher D. Immer , Xiaohu Ping , Rogier S. Blom , Jing Yu
IPC: B23K26/342 , B33Y10/00 , B33Y30/00 , B33Y50/02 , B23K26/03 , B23K26/06 , B23K26/073 , B23K26/082 , B23K31/00
Abstract: An example additive manufacturing apparatus includes an energy source to melt material to form a component in an additive manufacturing process, a camera aligned with the energy source to obtain image data of the melted material during the additive manufacturing process, and a controller to control the energy source during the additive manufacturing process in response to processing of the image data. The controller adjusts control of the energy source based on a correction determined by: applying an artificial intelligence model to image data captured by a camera during an additive manufacturing process, the image data including an image of a melt pool of the additive manufacturing process; predicting an error in the additive manufacturing process using an output of the artificial intelligence model; and compensating for the error by generating a correction to adjust a configuration of the energy source during the additive manufacturing process.
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公开(公告)号:US11090861B2
公开(公告)日:2021-08-17
申请号:US16046693
申请日:2018-07-26
Applicant: General Electric Company
Inventor: Michael Evans Graham , William Thomas Carter , John Broddus Deaton, Jr. , John Joseph Madelone, Jr. , Thomas Charles Adcock , Matthias Hoebel , Subhrajit Roychowdhury
IPC: B29C64/153 , B33Y10/00 , B33Y30/00 , B23K26/342 , B29C64/20 , B29C64/393 , B28B1/00 , B33Y50/02 , C03B19/01
Abstract: An additive manufacturing system includes a build platform, a plurality of particles positioned on the build platform defining a build layer, a first and second region within the build layer, and at least one consolidation device. The first region and the second region each including a portion of the plurality of particles. The at least one consolidation device is configured to consolidate the plurality of particles within the build layer into a solid, consolidated portion of said build layer. The consolidation device is further configured to consolidate at least one of the plurality of particles within the build layer and the solid, consolidated portion of the build layer into a molten volume of transfer material. The consolidation device is further configured to transfer a portion of the molten volume of transfer material within the first region from the first region to the second region.
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47.
公开(公告)号:US20210182385A1
公开(公告)日:2021-06-17
申请号:US16710051
申请日:2019-12-11
Applicant: GENERAL ELECTRIC COMPANY
Inventor: Subhrajit Roychowdhury , Masoud Abbaszadeh , Mustafa Tekin Dokucu
Abstract: An industrial asset may have monitoring nodes (e.g., sensor or actuator nodes) that generate current monitoring node values. An abnormality detection and localization computer may receive the series of current monitoring node values and output an indication of at least one abnormal monitoring node that is currently being attacked or experiencing a fault. An actor-critic platform may tune a dynamic, resilient state estimator for a sensor node and output tuning parameters for a controller that improve operation of the industrial asset during the current attack or fault. The actor-critic platform may include, for example, a dynamic, resilient state estimator, an actor model, and a critic model. According to some embodiments, a value function of the critic model is updated for each action of the actor model and each action of the actor model is evaluated by the critic model to update a policy of the actor-critic platform.
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公开(公告)号:US10884396B2
公开(公告)日:2021-01-05
申请号:US16287192
申请日:2019-02-27
Applicant: General Electric Company
Inventor: Subhrajit Roychowdhury , Vipul Kumar Gupta , Randal T Rausch , Justin John Gambone , Xiaohu Ping , Alexander Chen , John Erik Hershey
IPC: G06T19/00 , G05B19/4099 , B33Y50/02 , G05B13/02
Abstract: According to some embodiments, system and methods are provided comprising receiving, via a communication interface of a platform comprising a segmentation module and a processor, a defined geometry for one or more geometric structures forming one or more parts, wherein the parts are manufactured with an additive manufacturing machine; generating a build file including an initial parameter set to fabricate each part; fabricating the part based on the build file; receiving sensor data for the fabricated part; generating a parameter set for each layer that forms the part, via execution of an iterative learning control process for each layer; generating raw power data for each layer that forms the part, using the processor, based on the generated parameter set; applying a noise reduction process to the raw power data; and generating a segmented build file, using the segmentation module, via application of the noise reduction process on the raw power data. Numerous other aspects are provided.
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49.
公开(公告)号:US10821551B2
公开(公告)日:2020-11-03
申请号:US15881054
申请日:2018-01-26
Applicant: General Electric Company
Inventor: Subhrajit Roychowdhury , Matthias Hoebel , Michael Evans Graham , Robert John Filkins , Felix Martin Gerhard Roerig , Donnell Eugene Crear , Prabhjot Singh
IPC: B23K26/342 , B23K26/06 , B23K26/08 , B23K26/073 , B23K26/082 , B33Y50/02 , B33Y10/00 , B33Y30/00 , B22F3/105 , B22F3/00
Abstract: An additive manufacturing system includes a laser device, a build plate, and a scanning device. The laser device is configured to generate a laser beam with a variable intensity. The build plate is configured to support a powdered build material. The scanning device is configured to selectively direct the laser beam across the powdered build material to generate a melt pool on the build plate. The scanning device is configured to oscillate a spatial position of the laser beam while the laser device simultaneously modulates the intensity of the laser beam to facilitate reducing spatter and to facilitate reducing a temperature of the melt pool to reduce overheating of the melt pool.
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50.
公开(公告)号:US20190232428A1
公开(公告)日:2019-08-01
申请号:US15881147
申请日:2018-01-26
Applicant: General Electric Company
Inventor: Subhrajit Roychowdhury , Matthias Hoebel , Lang Yuan , Prabhjot Singh , Michael Evans Graham , Robert John Filkins , Thomas Etter , Felix Martin Gerhard Roerig
IPC: B23K26/342 , B23K26/02 , B23K26/06 , B23K26/064 , B23K26/082 , B23K26/08
Abstract: An additive manufacturing system includes a laser device, a build plate, and a scanning device. The laser device is configured to generate a laser beam with a variable intensity. The build plate is configured to support a powdered build material. The scanning device is configured to selectively direct the laser beam across the powdered build material to generate a melt pool on the build plate. The scanning device is configured to oscillate a spatial position of the laser beam while the laser device is configured to simultaneously modulate the intensity of the laser beam to thermally control the melt pool.
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