摘要:
A cooling apparatus includes: cooling nozzles which are disposed around an object to be treated accommodated inside a cooling room and spray a cooling medium onto the object to be treated; a header pipe communicating with the cooling nozzles; and a cooling pump which supplies the cooling medium to the header pipe. The cooling nozzles are divided into groups. The header pipe is provided in each of the groups of the cooling nozzles.
摘要:
The heat treatment method of the present invention includes: a first step of mist cooling a treatment object retained at a prescribed temperature by supplying mist-like coolant, to a target temperature near to and higher than a first transformation point at which a structure of the treatment object begins to be transformed into a prescribed structure; a second step, following the first step, of retaining the treatment object for a prescribed time in a state where supply of mist-like coolant is stopped; and a third step, following the second step, of cooling the treatment object to a temperature lower than or equal to the first transformation point. According to the present invention, it is possible to provide a heat treatment method capable of suppressing irregularity and deformation in the structure of the treatment object.
摘要:
A deformation correcting device to correct a deformation occurring in a ring shaped article, which has been heated, while the heated ring shaped article is cooled, includes a support table, on which the ring shaped article in a heated condition is placed; a pair of receiving rolls; a press roll provided in opposition to the pair of the receiving rolls with the ring shaped article intervening therebetween; a press roll drive mechanism for driving the press roll between an advanced position, at which the press roll is urged against the outer peripheral surface of the ring shaped article, and a retracted position, at which the press roll is separated away from the outer peripheral surface of the ring shaped article; and a press roll rotating mechanism for rotating the press roll then urged against the ring shaped article by the press roll drive mechanism.
摘要:
A conveyance device for a heat treatment device presses a conveyed body to convey the conveyed body in a linear direction, and includes a cylinder mechanisms having a retractable rod that presses the conveyed body, in which: an abutting member is disposed at a tip part of the rod of the cylinder mechanism so that the abutting member abuts locations, which are different from each other in a circumferential direction, on an outer peripheral surface of the conveyed body; a guide rail configured to guide the abutting member is provided; and the abutting member is provided with a traveling roller that travels on the guide rail.
摘要:
A high frequency heating coil is provided in which a main body part of a workpiece is surrounded by a loop part of the high frequency heating coil and subjected to high frequency heating, and a flange part of the workpiece is sandwiched by first and second lead-out parts of the high frequency heating coil and subjected to high frequency heating. The first and second lead-out parts oppose the flange part and are offset in the axial direction of the workpiece, thereby preventing eddy currents in opposite directions to each other from being generated in the flange part and preventing the flange part from being more difficult to heat than the main body part. The high frequency heating coil can uniformly heat a pipe-shaped workpiece having a flange part projecting radially outward from an outer peripheral face of a main body part.
摘要:
A quenching agent delivery apparatus is provided for delivering a quenching agent to a component to be quenched. The delivery apparatus comprises an inlet through which the quenching agent is configured to be delivered into the apparatus, a first outlet configured to deliver quenching agent in a first direction to an inner surface of the component, and a second outlet configured to deliver quenching agent in a second direction to an inner surface of the component.
摘要:
A high carbon steel sheet having a chemical composition containing C: 0.20% to 0.50%, Si: 1.0% or less, Mn: 2.0% or less, P: 0.03% or less, S: 0.02% or less, sol. Al: 0.08% or less, N: 0.02% or less, and the remainder composed of Fe and incidental impurities, on a percent by mass basis, and a microstructure composed of ferrite and cementite, wherein the fraction of pro-eutectoid ferrite, among the ferrite, in the whole steel microstructure is 20% or more and less than 50%, the average grain size dc of the cementite in the region from the position at one-quarter of the sheet thickness of the steel sheet to the sheet thickness center is 0.50 to 1.5 μm, and the average grain size ds of the cementite in the region from the surface of the steel sheet to the position at one-quarter of the sheet thickness satisfies ds/dc≦0.8.
摘要:
The present invention provides a cooling control method which comprises calculating cooling conditions required for cooling the steel plate to a predetermined temperature for a plurality of positions inside a cooling apparatus based on measured temperatures at a time when the steel plate passes through the cooling apparatus by a thermometer disposed at the entry-side of the cooling apparatus and setting a cooling schedule, calculating a heat transfer coefficient from the set temperature and a cooling water density for cooling one surface of the steel plate, calculating a cooling top water density from the calculated heat transfer coefficient, and controlling the amounts of cooling water of the cooling apparatus based on the ratio of the cooling bottom water density and cooling top water density so as to cool the steel plate to a predetermined cooling end temperature.
摘要:
A quench system includes an enclosure defining a quench chamber sized to receive hot castings, and bulk air fans in fluid communication with the quench chamber and configured to establish a bulk flow of cooling air that surrounds and extracts heat from the hot castings at a first cooling rate. The quench system also includes a pressurized cooling system in fluid communication with a plurality of nozzles within the quench chamber and configured to spray a plurality of a directed flows of cooling fluid onto the hot castings to extract heat at a second cooling rate. The quench system further includes a programmable controller configured to sequentially activate the bulk air fans to cool the casting at the first cooling rate for a first predetermined period of time, and then activate the pressurized cooling system to cool the casting at the second cooling rate for a second predetermined period of time.
摘要:
A spray quench system is provided with one or more spray quench rings that eject a controlled volume of quenchant spray onto a workpiece passing through the quench rings. Supply of the quenchant to the quench rings is coordinated with control of the quench rings to selectively change the pressure, quenchant spray exit velocity from the quench rings, flow rate or pattern of the quenchant spray onto the workpiece depending upon mass cooling requirements as the workpiece passes through the quench rings.