Abstract:
A method of manufacturing a multi-layer golf ball includes injection molding a core from an ionomeric thermoplastic material such that the core has an outer surface that includes a plurality of depressions extending radially inward from a spherical land portion, with each depression having a maximum depth relative to the spherical land portion of between 0.15 mm and 2.0 mm. The core is then positioned between a first hemispherical shell and a diametrically opposed second hemispherical shell, which are each formed from a rubber material. The first and second hemispherical shells are then compression molded such that rubber material conforms to the outer surface of the core. The rubber material is then cured to form a unitary intermediate layer that surrounds the core. Finally, a cover layer is molded about the intermediate layer through one of injection molding and compression molding.
Abstract:
A thermoplastic multi-layer golf ball has a core center including a first thermoplastic material and having a diameter of from about 7 mm to about 20 mm and a surface Shore D hardness H1 of from about 30 to about 48; a core layer outward from the core center, the core layer including a second thermoplastic material and having a diameter of from about 25 mm to about 40 mm, a thickness of from about 7 mm to about 10 mm, a surface Shore D hardness H2 that is greater than H1, and a 10-130 kg compression deformation of from about 2.6 mm to about 3.2 mm; an inner cover layer outward from the core layer, the inner cover layer including a third thermoplastic material and having a surface Shore D hardness H3 of from about 55 to about 70; and an outer cover layer on the surface of the golf ball including a fourth thermoplastic material and having a surface Shore D hardness H4 of from about 44 to about 56 and a 10-130 kg compression deformation of from about 2.3 mm to about 3.2 mm. The difference between the specific gravity of the core center and the specific gravity of the core layer is not more than about 0.5 g/cm3.
Abstract:
A thermoplastic multi-layer golf ball has a thermoplastic core center, a thermoplastic core layer, and an inner cover layer and outer cover layer each including a thermoplastic polyurethane. The core center has a diameter of about 5-20 mm and a first flexural modulus of ≦about 8,000 psi. The core layer has a diameter of about 28-40 mm, a thickness of about 4-10 mm, a second flexural modulus of ≦about 15,000 psi and greater than the first flexural modulus, a 10-130 kg compression deformation of about 2.6-4.0 mm, and a surface hardness greater than the core center's surface hardness. The outer cover layer has a 10-130 kg compression deformation of about 2.3-3.2 mm and a surface hardness that is less than that of the inner cover layer. The difference between the core center's specific gravity and the core layer's specific gravity is ≦about 0.1 g/cm3.
Abstract:
A multi-layer golf ball includes a core having an outer surface, and intermediate layer surrounding the core, and a cover surrounding the intermediate layer. The intermediate layer defines a radially inward facing surface that is flush with the outer surface of the core, and the cover defines the outermost surface of ball. The outer surface of the core includes a plurality of polygonal land portions aligned on a common sphere. The outer surface of the core further defines a first plurality of annular grooves disposed about a first axis, a second plurality of annular grooves disposed about a second axis, and a third plurality of annular grooves disposed about a third axis. The first axis, the second axis, and the third axis are mutually orthogonal, and each groove respectively extends from the common sphere and is concave relative to the core.
Abstract:
A multi-layer golf ball includes a core, an intermediate layer surrounding the core, and a cover layer surrounding the intermediate layer. The core defines an outer surface that includes a plurality of polygonal land portions substantially aligned on a common sphere, which has a diameter of between 22 mm and 32 mm. The intermediate layer has a radially inward-facing surface that is flush with the outer surface of the core, and has a radial thickness of between 4 mm and 9 mm. The outer surface of the core defines a first set of annular grooves disposed about a first axis, and a second set of annular grooves disposed about a second axis. Each of the first and second set of annular grooves extend radially inward from the common sphere, and the first axis and the second axis are orthogonal.
Abstract:
A golf ball includes a core and a cover surrounding the core. The cover includes a first hemispherical half and a second hemispherical half that define a seam line therebetween and along an outer surface of the cover. The seam line is non-planar and includes a repeating trapezoidal wave having a first portion disposed at a first latitude, a second portion disposed at a second latitude, and a linear ramping transition between the first portion and the second portion. The seam line further includes a first curvilinear wave superposed within the first portion of the trapezoidal wave, and a second curvilinear wave superposed within the second portion of the trapezoidal wave.
Abstract:
A golf ball includes a core and a cover surrounding the core. The cover includes a first hemispherical half and a second hemispherical half that define a seam line therebetween and along an outer surface of the cover. The seam line is non-planar and includes an integral number of cycles of a repeating wave that oscillates along the outer surface of the cover. Each cycle of the repeating wave has a 2π radian phase, and an intermediate section is interleaved within the repeating wave at phase angles that are integral multiples of π. Each intermediate section has a straight surface profile along the outer spherical surface.
Abstract:
A method of forming a coating layer on a golf ball includes spraying a first quantity of a coating composition onto the golf ball to form a partially-coated golf ball that has a first pole disposed in a top position, a second pole disposed in a bottom position, a diameter extending between the first and second poles, and an axis of rotation perpendicular to the diameter. After spraying the first quantity, the method includes rotating the partially-coated golf ball about the axis to translate the first and second poles such that the first pole is disposed in the bottom position and the second pole is disposed in the top position. After rotating, the method includes spraying a second quantity of the composition onto the partially-coated golf ball to form the coating layer on the golf ball. An apparatus for forming the coating layer on the golf ball is also disclosed.
Abstract:
A golf ball having certain relationships and values of its initial velocities at various club head speeds is provided. The golf ball may achieve an initial velocity of at least about 173 mph at a club head speed of about 125 mph, therefore achieving an increased total shot distance. The golf ball has multiple layers making up its core, and the golf ball may be a four piece golf ball.
Abstract:
A multi-layer golf ball includes a core, an intermediate layer surrounding the core, and a cover layer surrounding the intermediate layer. The core defines an outer surface that includes a plurality of polygonal land potions substantially aligned on a common sphere, which has a diameter of between 22 mm and 32 mm. The intermediate layer has a radially inward-facing surface that is flush with the outer surface of the core, and has a radial thickness of between 4 mm and 9 mm. The outer surface of the core defines a first set of annular grooves disposed about a first axis, and a second set of annular grooves disposed about a second axis. Each of the first and second set of annular grooves extend radially inward from the common sphere, and the first axis and the second axis are orthogonal.