Abstract:
Pressure maskers for masking at least one passageway of an article include a body portion that surrounds at least a portion of the article around the at least one passageway, at least one fluid inlet connected to the body portion that provides a conduit for pressurized masking fluid to pass from an exterior of the pressure masker to an interior of the pressure masker, wherein the article is at least partially disposed within the interior of the pressure masker, and at least one seal that seals the body portion at least partially around the article such that the pressurized masking fluid that enters the interior of the pressure masker is at least partially forced through the at least one passageway.
Abstract:
Methods for modifying a plurality of cooling holes of a component include disposing a recess-shaped modification in a recess of the component comprising a plurality of cooling hole outlets, wherein the recess-shaped modification is formed to substantially fill the recess and comprising a plurality of modified cooling holes passing there through. The method further includes aligning the plurality of modified cooling holes of the recess-shaped modification with the plurality of cooling hole outlets of the component, and, bonding the recess-shaped modification disposed in the recess to the component, wherein the plurality of modified cooling holes of the recess-shaped modification is fluidly connected with the plurality of cooling holes of the component.
Abstract:
A method of processing a part includes: identifying (2502) a location of at least one hole (62) disposed in the part using a computer-aided design (CAD) model of the part (36); aligning (2504) the part in a mounting system (56); 3D-scanning (2506) the part (36); detecting (2520) at least one boundary feature of the hole (36) based at least partially on at least one datum from 3D-scanning (2506) the part; and generating (2536) a first toolpath (92) based at least partially on the boundary feature.
Abstract:
A mask is provided for an additively manufactured part including a plurality of spaced openings in a surface of the part. The mask is made with the part and includes an attachment ligament configured to integrally couple to the part between the openings in a cantilever fashion. First and second cover members include a proximal ends integrally coupled to the attachment ligament and distal ends extending at least partially over a respective portions of the plurality of openings. A detachment member extends from each of the first and second cover members. The attachment ligament is the sole connection to the part. The mask may have an umbrella shape in cross-section.
Abstract:
A method of fabricating and repairing a gas turbine component having a plurality of cooling holes defined therein is provided. The method includes determining a parameter of a first cooling hole defined in the gas turbine component, and generating a tool path for forming a protective cap around the first cooling hole. The tool path is based at least partially on the parameter of the first cooling hole. The method also includes directing a robotic device to follow the tool path, and discharging successive layers of ceramic slurry towards the gas turbine component as the tool path is followed such that the protective cap is formed around the first cooling hole.
Abstract:
A method of fabricating and repairing a gas turbine component having a plurality of cooling holes defined therein is provided. The method includes determining a parameter of a first cooling hole defined in the gas turbine component, and generating a tool path for forming a protective cap around the first cooling hole. The tool path is based at least partially on the parameter of the first cooling hole. The method also includes directing a robotic device to follow the tool path, and discharging successive layers of ceramic slurry towards the gas turbine component as the tool path is followed such that the protective cap is formed around the first cooling hole.
Abstract:
Braze methods include providing a substrate comprising a pre-sintered preform disposed thereon, wherein the pre-sintered preform comprises a mixture comprising a base alloy comprising about 30 weight percent to about 90 weight percent of the mixture and a second alloy comprising a sufficient amount of melting point depressant to have a lower melting temperature than the base alloy. Braze methods further include at least partially covering the pre-sintered preform with a heat resistant material, wherein a melt temperature of the heat resistant material is higher than a melt temperature of the pre-sintered preform, and heating the pre-sintered preform on the substrate.
Abstract:
Turbine components include at least one fluid flow passage at least one aperture disposed on a surface of the turbine component and fluidly connected to the at least one fluid flow passage. The at least one aperture includes a floor extending from the at least one fluid flow passage to the surface; and, a step disposed between an inner portion of the floor and an outer portion of the floor such that the inner portion of the floor and the outer portion of the floor do not comprise a single planar surface.
Abstract:
Methods for selective localized coating deposition for a turbine component include providing the turbine component comprising an exterior surface with one or more surface features and selectively coating at least a portion of the exterior surface using a localized coating deposition apparatus based on a location of at least one of the one or more surface features.
Abstract:
Braze methods include providing a substrate comprising a pre-sintered preform disposed thereon, wherein the pre-sintered preform comprises a mixture comprising a base alloy comprising about 30 weight percent to about 90 weight percent of the mixture and a second alloy comprising a sufficient amount of melting point depressant to have a lower melting temperature than the base alloy. Braze methods further include at least partially covering the pre-sintered preform with a heat resistant material, wherein a melt temperature of the heat resistant material is higher than a melt temperature of the pre-sintered preform, and heating the pre-sintered preform on the substrate.