RARE EARTH MAGNET AND METHOD OF PRODUCING THE SAME

    公开(公告)号:US20180182519A1

    公开(公告)日:2018-06-28

    申请号:US15832173

    申请日:2017-12-05

    IPC分类号: H01F1/057 H01F41/02 H01F41/00

    摘要: A rare earth magnet includes a main phase, a grain boundary phase present around the main phase and an intermediate phase interposed between the main phase and the grain boundary phase, and has an overall composition that is represented by the formula ((Ce(1-x)Lax)(1-y)R1y)pT(100-p-q-r)BqM1r.(R21-zM2z)s (where, R1 and R2 are rare earth elements other than Ce and La, T is at least one selected from among Fe, Ni, and Co, M1 is an element having a small amount that does not influence magnetic characteristics, and M2 is an alloy element for which a melting point of R21-zM2z is lower than a melting point of R2). A total concentration of Ce and La is higher in the main phase than in the intermediate phase, and a concentration of R2 is higher in the intermediate phase than in the main phase.

    METHOD FOR PRODUCING RFeB-BASED MAGNET
    13.
    发明申请

    公开(公告)号:US20180122571A1

    公开(公告)日:2018-05-03

    申请号:US15798138

    申请日:2017-10-30

    发明人: Shinobu TAKAGI

    IPC分类号: H01F41/02

    CPC分类号: H01F41/0253 H01F41/0293

    摘要: The present invention relates to a method for producing an RFeB-based magnet, including: an RH-containing-substance adhesion step in which an RH-containing slurry obtained by mixing an organic solvent with an RH-containing powder that contains at least one heavy rare earth element RH selected from the group consisting of Dy, Tb and Ho, is blown, in a form of dots or a line, onto a surface of a base material including an RFeB-based sintered magnet or RFeB-based hot-plastic worked magnet which contains a rare earth element R, Fe, and B, thereby adhering an RH-containing substance to the surface of the base material; and a heating step in which the base material to which the RH-containing substance has been adhered is heated to a predetermined temperature at which the heavy rare earth element RH in the RH-containing substance diffuses into the base material through grain boundaries of the base material.

    METHOD FOR PREPARING R-Fe-B SINTERED MAGNET
    14.
    发明申请

    公开(公告)号:US20180090249A1

    公开(公告)日:2018-03-29

    申请号:US15710341

    申请日:2017-09-20

    IPC分类号: H01F1/057 B22F3/24 B22F3/16

    摘要: An R—Fe—B base sintered magnet is prepared through the steps of providing an alloy fine powder having a predetermined composition, compression shaping the alloy fine powder in an applied magnetic field into a compact, sintering the compact at a temperature of 900-1,250° C. into a sintered body, cooling the sintered body to 400° C. or below, high-temperature heat treatment including placing a metal, compound or intermetallic compound containing HR which is Dy, Tb and/or Ho, on the surface of the sintered body, heating at a temperature from more than 950° C. to 1,100° C., for causing grain boundary diffusion of HR into the sintered body, and cooling to 400° C. or below, and low-temperature heat treatment including heating at a temperature of 400-600° C. and cooling to 300° C. or below. The sintered magnet produces a high coercivity despite a low content of Dy, Tb and Ho.

    Permanent magnet and manufacturing method therefor

    公开(公告)号:US09928956B2

    公开(公告)日:2018-03-27

    申请号:US13928990

    申请日:2013-06-27

    申请人: Makoto Kitahara

    发明人: Makoto Kitahara

    摘要: In permanent magnets formed by division, a cut-out part is provided in a straight line in the matrix of the permanent magnets, a metal increasing the coercive force the permanent magnet matrix is diffused into the interior of the matrix from a surface that includes the surface of the cut-out part of the permanent magnet matrix, and the permanent magnet matrix is divided into multiple permanent magnet parts along the straight cut-out part to form the permanent magnets. An Nd—Fe—B sintered magnet may be used as the permanent magnet matrix, and dysprosium (Dy) may be used as the metal increasing the coercive force of the permanent magnet. Multiple indentations disposed in a straight line may be used as the cut-out parts, or a straight groove may also be used.