Abstract:
A non-disassembling partition assembly for insertion into a container for dividing the space inside the container into separated cells. The assembly comprises a plurality of first slotted partitions intersecting with a plurality of second slotted partitions to form a matrix. The matrix is held together in a non-disassembling collapsible relationship by a plurality of weldments at a plurality of intersections. Each weldment is formed by injection of molten plastic between opposed face plies of intersecting partitions at an intersection at a sufficiently high temperature, to at least partially melt the spacers between the face plies of the intersecting partitions to create a weldment therebetween. The weldments are formed of a plastic which is preferably the same type of plastic as that from which the partitions are made in order to aid in the recyclability of the partition assembly.
Abstract:
A collapsible partition assembly comprising a set of parallel longitudinal dividers and a set of parallel transverse dividers intersecting at a plurality of intersections. Each of the longitudinal dividers has a series of evenly spaced slots which extend downwardly from a top edge of the longitudinal divider to approximately the middle of the longitudinal divider. Each transverse divider has a series of evenly spaced slots, each slot extending upwardly from a bottom edge of the transverse divider to approximately the middle of the transverse divider. The slots of the longitudinal and transverse dividers engage with one another at the intersections. Dividers are secured to each other at each intersection by a securement bead which extends from a point proximate the top edge of the intersection to proximate the bottom edge of the intersection. The intersecting dividers create four angles. The securement bead runs along one angle and permits the partition assembly to be collapsed and recycled.
Abstract:
A process of making a multi-layered product having an interior layer including spaced honeycomb core sections. The interior layer is treated or plastically deformed in selected areas and then folded to create spaced honeycomb sections at desired locations and of desired sizes. A generally flat web of material used to make the interior layer extends between the honeycomb sections. Outer protective skins are applied to exterior surfaces of the interior layer to create a multi-layered material which is then cut to size.
Abstract:
A tote box is disclosed which incorporates a box, four corner enhancers and a top rail which is secured over the top edge of the erected walls of the box. The walls of the box are held together with the corner enhancers without the benefit of any mechanical fasteners such as rivets or the like. A multiple piece top rail is secured onto the box by hooks which engage tabs extending outwardly from the walls of the box. The top rail has a vertical lip which facilitates stacking multiple tote boxes.
Abstract:
A reusable and returnable container for holding product therein during shipment and subsequently being returned generally empty of product for reuse comprises a body configured for being manipulated into an erected position for containing a product placed therein during shipment and for subsequently being manipulated into a collapsed position for reducing the size of the container for return. An integrated dunnage structure is coupled to the body and is operable for moving into an engagement position when the container body is erected to thereby engage a product placed in the container for shipment. The dunnage structure is further operable for moving into a relaxed position when the container body is collapsed so that the container and dunnage structure may be returned together for reuse. The container provides reusable dunnage which is usable with the container when it is shipped and subsequently remains with the container when it is returned for being reused when the container is again shipped. In a preferred embodiment, pliable dunnage pouches are suspended in the container and collapse when the container is collapsed.
Abstract:
The present invention provides a collapsible container for holding product therein during shipment and being returned for reuse that has a collapsible body, tracks attached to opposite sides of the collapsible body, and a plurality of support members extending between the tracks. Sliders are located at the ends of flexible supports, the sliders being slidable in the tracks to move the support members. The support members support dunnage for supporting products for storage or shipment.
Abstract:
A process of making a multi-layered product (50) made from multiple extruded sheets or webs (51, 52) of material laminated or joined together. In several embodiments, at least one of the webs is made of different materials, such that the extrudate (12, 12a, 12b) has different properties. When introduced into a dimpler (15, 68,108), the extrudate (12, 12a, 12b) is treated such that a plurality of dimples (26, 28, 72, 74, 112) are created in the web. A pair of outer skins (52, 52A, 72, 92) may be laminated or applied to the dimpled interior layer (24, 51, 70, 90, 100,110). Each outer skin (52, 52A, 72, 92, 102, 116) may have identical properties or different properties.
Abstract:
A method and apparatus is provided for removably securing a partition assembly inside a container without bending the individual partitions of the partition assembly. The partition assembly divides the space inside the container into separate cells. The assembly comprises a plurality of first slotted partitions intersecting with a plurality of second slotted partitions to form a matrix. The matrix is held in the container with hook and loop fasteners.
Abstract:
A pouch assembly is provided for use in a shipping container. The pouch assembly comprises dunnage in the form of a plurality of pouches for storing and transporting parts. The pouch assembly includes two end panels located inside the container and flexible support rods extending between the end panels for supporting individual pouches. The pouch assembly provides vertical access to product residing inside the pouches or cells inside the container.