Abstract:
A thermal protector includes a header plate and a metal housing having an open end hermetically welded to an peripheral edge of the header plate. The housing is formed into a generally slender shape so as to be suited for mounting on end turns of a stator winding of a three-phase electric motor. A thermally responsive element includes a shallow curved portion at which the element changes states of curvature with snap action in response to different ambient temperatures. The thermally responsive element has two movable contacts secured to it to be disposed symmetrically about a center of the curved portion so that the movable contacts are engageable with and disengageable from fixed contacts respectively. A push piece is disposed in the housing to exert a pushing force on a normally convex side of the thermally responsive element. The pushing force is adjusted by deforming the outer surface portion of the housing for calibration of the operating temperature. The push piece includes a portion secured to an inner surface of the housing so as to correspond substantially to the deformed outer surface portion of the housing for calibration of the operating temperature.
Abstract:
A snap acting thermostatic disc assembly having a thermostatic disc element (20) responsive both to current and to ambient temperature is provided with an electrical contact (22) on a face surface on the disc element at one end thereof and a weld slug (24) at an opposite end of the disc element and has a fulcrum member (28, 28', 28") on the opposite face surface of the disc element in alignment with the weld slug. The fulcrum member is arranged to move the bending location of the disc element member away from the heat affected zone of the thermostatic metal caused by welding. In a second embodiment the snap acting disc element is used as an ambient temperature responsive control member.
Abstract:
A bimetallic reed for a circuit protecting device includes an integral fusible portion as a failsafe interrupting mechanism. The bimetallic reed includes a body of electrical conductive materials and having a first end mountable to a terminal and a second end forming an interruptible contact portion. The body is shaped to deform at a central portion of the body when the body is heated to a predetermined temperature. The body includes a plurality of apertures adjacent to the contact portion defining a plurality of electrical conductive pathways connecting the central portion and the contact portion, wherein the plurality of conductive pathways is fusibly responsive to a predetermine electrical load condition to form a fusible link.
Abstract:
The present invention provides an improved thermostatic contact assembly for use in a protector and method of making wherein weld projections are formed on the thin snap-acting bimetal disc for attaching the movable contact member to provide better alignment and reliability for the contact assembly which is economical to produce.
Abstract:
A thermally responsive switch includes an elliptic dome-shaped metal receptacle, a header metal plate hermetically secured to the receptacle and having a through-aperture at one of two longitudinal ends, an electrical conductor inserted through the aperture of the header plate and secured with an electrically insulating material such as glass, a support having at one of two longitudinal ends a fixed portion secured to the end of the conductor in the receptacle and a supporting portion positioned away from its other end in the direction of the fixed portion, a bimetal secured at one of its two ends to the supporting portion of the support and carrying a movable contact at the other end, the bimetal having a central shallow dish-shaped portion reversing its curvature with a snap action in response to the temperature, a fixed contact secured to the header plate in the vicinity of its other longitudinal end, and a calibrator interposed between the inner wall of the receptacle and the other end of the support opposing the movable contact. The calibrator is moved, pushing the other end of the support when the receptacle wall corresponding to the calibrator is deformed for calibration of an operating temperature of the switch, so that the support is bent in the vincity of the fixed portion such that a contact pressure between the movable and fixed contacts is varied.
Abstract:
A movable condition-responsive member such as a snap-acting dished metal member is mounted in a condition-responsive device to move between spaced dispositions such as between the original and inverted dished configurations of a dished metal member in response to occurrence of selected pressure, force or temperature conditions. The member is arranged to engage and move the device control elements during such movement to perform control functions. A series of artifacts such as laser-melted portions of the metal materials embodied in the member are provided in the surface of the member, typically after the member is assembled in the control device. Each artifact establishes a local pattern of stresses in the member at variance with a pattern of stresses in the member adjacent to the artifacts, and the artifacts cooperate to precisely determine the condition which results in the snap-acting member movement. The member is intially formed and processed in conventional manner to provide the member with intended initial condition-response properties differing by selected value from the properties ultimately to be established in the member, and is tested to display its actual properties as initially formed. The artifacts are each proportioned to modify the condition-response properties by only a small increment of said value and they are formed in sequence, typically after member assembly in the device, as the response of the device is tested to precisely determine the condition-response properties of the member in the device.
Abstract:
A thermally actuated switching device is disclosed that comprises a fixed contact placed on a proper member, a thermally actuated member such as a bimetallic member in the center of which is formed of a thin dish shape which contributes to a snap-action caused by heating of the bimetallic member, a bracket keeping the thermally actuated member in the concave-formed condition, a movable contact, which contacts on or removes from the fixed contact and is secured on the free end of the thermally actuated member, and a heat-resistant arc shield cantileverly held on the free end of the thermally actuated member or on a proper supporting member against the movable contact mounted surface of the thermally actuated member, so that the arc shield protects the thermally actuated member from an arc being introduced to it and prevents the deviation of the operation temperature of the thermally actuated member at the open or close action.
Abstract:
A miniature motor protector particularly suitable for low current applications has a generally rectangular parallelepiped configured metallic housing open at the top and has a bottom wall and side walls extending upwardly therefrom, the side walls having a flange forming a ledge portion at their free ends extending around all four sides. An electrically insulative gasket is disposed on the ledge with a lid having two discrete portions spaced from one another placed on top of the gasket. Extensions of the flange portions are bent over the gasket and lid to clampingly engage them. A heater element having two ends extends between the two portions of the lid with one end electrically and mechanically attached to one portion and the other end electrically and mechanically attached to the other portion. A first switch element is mounted on one of the lid portions and a second switch element is mounted on the bottom wall of the housing with one of the switch elements including a cantilever mounted snap-acting thermostatic member adapted to move into and out of engagement with the other of the switch elements upon selected thermal conditions of the thermostatic member.
Abstract:
A motor protector for use in motors having a high operating temperature employs a snap-acting composite thermostat element to actuate the protector wherein the multilayer thermostatic material embodied in the element has an electrical resistivity value from 20 ohms/c.m.f. to 400 ohms/c.m.f. and a flexivity value from 90 .times. 10.sup.-.sup.7 inches per inch per degree Fahrenheit to 110 .times. 10.sup.-.sup.7 inches per inch per degree Fahrenheit to provide for better calibration, longer life, and better space control in the protector for use in motors having higher operating temperatures.
Abstract:
A thermostatic switch having a bimetallic electric-contactcarrying blade with a dish-shaped snap portion is provided. ''''Creep'''' opening of the contacts prior to snap-open action is substantially eliminated by forming the terminal arm opposite the one that carries the bimetallic blade of a bimetal positioned to deflect in response to temperature change in the same direction that the bimetallic blade deflects and at a faster rate.