Abstract:
A fuel cell is described and which includes an ion exchange membrane; an electrode positioned in ion exchanging relation relative to the ion exchange membrane; a gas diffusion layer borne by the electrode and having an outwardly facing surface; a porous metal coating comprising one or more elements selected from the periodic table of elements and which has an atomic number of less than 75, and which is positioned at least in partial covering relation relative to the outwardly facing surface of the gas diffusion layer; and a current collector forcibly disposed in ohmic electrical contact with the porous metal coating.
Abstract:
An absorbent separator for an electric battery which comprises an elastomeric resin binder material (e.g. vinyl acetate-ethylene copolymer) blended with a gelling agent (e.g. starch, flour) which absorbs the battery electrolyte and immobilizes it in contact with the anode surface. This absorbent separator swells as it absorbs the battery electrolyte which improves the conductivity and helps to avoid selective corrosion of the anode surface. The absorbent separator, which may be self-supporting, has sufficient strength for use with automatic battery manufacturing machinery. When used in conventional Le Clanche primary batteries, these absorbent separators hold the battery discharge product in place and thereby help to prevent battery leakage.
Abstract:
Battery separators and the like are produced from nonwoven mats of plastic fibers which fibers contain an internal surfactant that is soluble in the molten polymer but insoluble in the cooled polymer and tends to bloom under conditions of use. A second surfactant is coated on the exterior of the fiber. After preliminary formation the nonwoven mat is heated and then compressed to increase the effectiveness of the internal surfactant in cooperation with the coated on surfactant. The fibers may be formed from polypropylene resin that is treated at unusually high temperatures prior to extrusion and the extrudate attenuated, collected on a drum and compressed to form a preferred separator with small pores and high porosity.
Abstract:
PRODUCTION OF INORGANIC POROUS SINTERED BATTERY SEPARATOR ESSENTIALLY ELIMINATING FORMATION OF GAS WHEN IN CONTACT WITH A ZINC ELECTRODE, AND PERMITTING LONG CYCLE LIFE OF A HIGH ENERGY DENSITY BATTERY SUCH AS A SILVER-ZINC BATTERY, PRODUCED ACCORDING TO ONE EMBODIMENT BYY INITIALLY FIRING A MIXTURE OF MAGNESIUM-BEARING MATERIAL, E.G., MGO, LEAD-BEARING MATERIAL, E.G., PBO, AND SILICA (SIO2), AT TEMPERATURE IN THE RANGE OF ABOUT 1,100 TO ABOUTT 1,550*C., TO PRODUCE A MAGNESIUM SILICATE-LEAD SILICATE COMPOSITION, GRANULATING AND COMPACTING SAID COMPOSITION INTO PLAQUES, AND SINTERING SAID COMPACTED PLAQUES AT TEMPERATURE RANGING FROM ABOUT 800 TO ABOUT 1,250*C., TO PRODUCE POROUS SINTERED SEPPARATOR MEMBERS, IN THE FORM OF A SINTERED COMPOSITION OR COMPOSITE OF MAGNESIUM SILICATE AND LEAD SILICATE, HAVING GOOD TRANSVERSE STRENGTH AND LOW RESISTIVITY.
Abstract:
LEAD-ACID STORAGE BATTERY ELECTRODE OF THE TUBE PLATE TYPE HAVING A NOVEL SHEATH OF A GLASS FIBER FABRIC WHEREIN THE YARNS ARE HELD AGAINST SLIPPAGE BY ISLANDS OF A THERMOPLASTIC MATERIAL. THE SHEATH IS MADE BY PASSING A TUBE MADE OF GLASS FIBER YARNS OVER A MANDREL WHICH EXTENDS THROUGH A CHAMBER CONTAINING PULVERIZED PARTICLES OF PLASTIC MATERIAL. THE PARTICLES ARE BLOWN ON THE GLASS FIBER TUBE WHILE HEATED AND FORM SMALL ISLANDS OF PLASTIC MATERIAL WHEN COOLED WHICH IMPART THE NECESSARY ME-
CHANICAL STRENGTH TO THE SHEATH WITHOUT SUBSTANTIAL REDUCTION IN POROSITY.
Abstract:
POLYTETRAFLUOROETHYLENE IS PROVIDED CONTAINING FROM 20 TO 95% BY WEIGHT OF INORGANIC PARTICULATE SOLIDS WHICH ARE CHARACTERIZED BY A PARTICLE DIAMETER OF NO GREATER THAN 0.2 MICRON, BULK DENSITY NO GREATER THAN OF 0.25 GM./CM.3, AND A SPECIFIC SURFACE AREA OF AT LEAST 20 M.2/GM. THE PARTICULATE SOLIDS IMPART A HIGH DEGREE OF MICROPOROSITY AND WETTABILITY WHICH MAKES THE POLYMER USEFUL AS A FILTER OR AS AN ION PERMEABLE SEPARATOR IN ELECTROCHEMICAL CELLS.
Abstract:
Ribs are formed on a nonwoven mat to produce a battery separator. The ribs are formed by extruding a foamed polymer onto the nonwoven mat by extruding the foamed polymer through a multihole die as the nonwoven mat follows an arc passing over a mat backup plate. After the ribs have been extruded and the foamed polymer is still soft, the nonwoven mat with the extruded ribs may be passed through a fixed gap such as a pair of calendar rolls to produce a battery separator of uniform thickness.
Abstract:
Production of a separator, preferably in the form of a compartment, for insertion therein of a battery electrode, preferably by dip-coating a flexible porous substrate, e.g., potassium titanate paper or nylon, in a mixture preferably of a major portion of an inorganic or ceramic separator material, a minor portion of potassium titanate in short fiber form, and a minor portion of an organic polymer, e.g., polyphenylene oxide, dissolved in a suitable solvent such as chloroform. The flexible porous substrate is placed in the mixture, preferably maintained under vibration, and stirred; the substrate and applied coating are removed from the mixture, and the coating is dried to remove solvent and is cured at elevated temperature. The resulting porous separator, coated, filled or impregnated with the above mixture, has low resistivity, is smooth and uniform in thickness, and is flexible, and has high resistance to alkali and to elevated temperatures. Preferably the flexible porous substrate is first formed into a box or bag and then treated with the above mixture to form a separator. An electrode, such as a zinc electrode, is inserted in the bag either before or after coating and impregnation. Alternatively, a film or sheet of the substrate is treated with the above mixture to form a flexible separator, and the resulting flexible separator is then formed into a boxlike configuration for receiving an electrode, or is wrapped around an electrode or electrodes.
Abstract:
IMPROVED BATTERY SEPARATOR OF HYDROPHOBIC SYNTHETIC FIBERS HAVING A BLACK MANGANESE DIOXIDE HYDROPHILIC COATING, METHOD OF PREFABRICATION AND IMPROVED BATTERIES PROVIDED THEREWITH.
Abstract:
A high energy cell employing a light metal anode and a cathode, the active material of which is a semi-conductive organic charge transfer complex. In assembly of the cell direct contact of the anode and cathode promotes formation in situ on the anode of a high resistance ionically conductive film which functions as a sefl-adjusting cell separator. Other features of the invention appear in the specification.