摘要:
A method for forming a loop winding having a plurality of meandering parts and disposed in a stator of a motor which includes: disposing the loop winding between a first die unit having a plurality of first dies and a second die unit having a plurality of second dies; and press forming the loop winding between the first dies and the second dies by relatively moving the first die unit and the second die unit toward each other, wherein the press forming step is so performed as to provide the loop winding with a plurality of meandering parts and, simultaneously, to reduce the loop winding in the radial direction.
摘要:
A forming machine for forming a loop winding having a plurality of meandering parts and disposed in a stator of a motor which includes: a first die unit having a plurality of first dies spaced from each other at regular intervals in a circumferential direction; and a second die unit having a plurality of second dies which are spaced from each other at the same intervals as the regular intervals in a circumferential direction and which are each disposed between adjacent ones of the first dies, wherein each of the second dies has a winding holding part for holding a loop winding; and the first die unit and the second die unit are each provided with a winding diameter reducing means for reducing the loop winding in the radial direction thereof according to a displacement of the first die unit in the axial direction relative to the loop winding held by the winding holding parts.
摘要:
An assembly mechanism is provided to press an inner stator into a receiving space of an outer stator. The assembly mechanism includes a pressing unit and a first positioning plate. The pressing unit includes a supporting device to support the outer stator, and a pressing device movable relatively to the supporting device. The first positioning plate is attached to a top of the outer stator. The first positioning plate defines an opening forming a clearance fit with the inner stator. The opening receives the inner stator and guides the inner stator to move into the receiving space of the outer stator under a pressing action of the pressing device. An assembly method is also provided.
摘要:
A method for manufacturing a stator of an electrical rotating machine that is configured to have a rotor mounted inside the stator. The stator has a laminated magnetic circuit having a stack of magnetic metal sheets disposed substantially parallel to a plane perpendicular to the axis of rotation of the rotor of the machine. The magnetic circuit has teeth that delimit longitudinally oriented slots. The method includes the step of installing electrically conductive wires in the slots and forming winding heads at the two axial ends of the magnetic circuit and installing this assembly on a vertical axis. The assembly is trapped between an outer sheath, forming part of the final motor, and a removable inner core substantially occupying a volume reserved for the rotor. The conductive wires in the slots are impregnated under vacuum with a slot-impregnating composition including a heat-setting resin and a filler, and the composition is polymerized.
摘要:
A short-circuit member includes a short-circuit conductor and a short-circuit insulator. The short-circuit conductor includes superimposed first and second short-circuit member formation groups. Each of the short-circuit member formation groups has outer terminals, inner terminals, and linking portions. The outer terminals contact one another and the inner terminals contact one another between each of the short-circuit member formation groups. The linking portions are maintained in non-contact between each of the short-circuit member formation groups. In a method for manufacturing the short-circuit member, the short-circuit insulator is molded by filling molten resin material between opposing ones of the linking portions in the first and second short-circuit member formation groups, which are superimposed in a mold, along a longitudinal direction of the linking portions so that filled resin material leaks out of gaps between adjacent ones of the linking portions in a thicknesswise direction of the linking portions.
摘要:
A progressive die assembly and method for manufacturing lamina stacks from a strip of substantially planar material, in which at least some of the individual laminas are formed with portions which extend from, or are otherwise not within, the plane of the material strip. The die assembly includes die stations having punches for punching features substantially within the plane of the strip corresponding to individual laminas, such as lamina profiles and lamina interlock features. Additionally, the die assembly also includes at least one forming station which includes a selectively actuable forming tool which is configured to form a lamina portion in the strip which is disposed outwardly of the strip plane, such as by bending a portion of the strip. The die further includes a blanking station including a blanking punch for blanking individual laminas from the strip, and at least one staking punch for engaging lamina interlock features to interlock a blanked lamina with previously blanked laminas in a choke cavity to form an interlocked lamina stack.
摘要:
Arrangement for the insertion of coils in a stator including a moving wire-insertion spider, a plurality of parallel wire-guide blades arranged along the contour of the moving spider, a stack-guide member provided with a plurality of recesses accommodating respective blades which are provided with a groove on their outer surface. The recesses are provided with a rib protruding towards the interior of the respective recess and extending parallel to the longitudinal direction thereof, and are adapted to engage respective grooves when the stack-guide member is inserted within the wire-guide blades. The grooves maybe arranged in pairs on a respective blade and are symmetrical with respect to a vertical plane passing through the axis of the moving spider.
摘要:
The stator for an electrical machine comprises a laminated magnetic circuit 1 having a plurality of teeth delimiting longitudinally oriented slots, electrically conductive wires 2 being disposed in the slots, and winding heads 3 at the ends of the stator. An outer sheath 4 forms part of the final motor. The stator includes a composition 6 for impregnating the winding heads, of which the filler has a large particle size, and a slot-impregnating composition 8, containing a filler of smaller particle size.
摘要:
An armature shaft having a cam body extending from one end thereof is inserted into a shaft-receiving transfer block of an armature lamination and shaft assembly machine so that the cam body has a desired angular orientation relative to the axis of rotation of the armature shaft. A stack of laminations with which the shaft is assembled is also angularly oriented.
摘要:
Pivotally mounted wire trimming blades having sharp, wire trimming, edges are positioned so that they extend through notches in the inner commutator shield of a double flier armature winder and lie against commutator start tangs and extend closely adjacent the outer periphery of the inner shield. The start or finish wires, as the case may be, are severed by being pulled against the wire trimming edges. The wire trimming edges have offset portions, or else the trimming blades are movable to offset locations, so that the trimming of the start wires are at locations which are radially and longitudinally offset from the locations at which the finish wires are trimmed.