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    Method to produce durable non-vitrified fly ash bricks and blocks
    1.
    发明授权
    Method to produce durable non-vitrified fly ash bricks and blocks 有权
    生产耐用的非玻璃化飞灰砖和砖块的方法

    公开(公告)号：US07998268B2

    公开(公告)日：2011-08-16

    申请号：US11307023

    申请日：2006-01-19

    申请人： Henry Liu

    发明人： Henry Liu

    IPC分类号： C04B18/06 ,  C04B18/08

    CPC分类号： C04B28/021 ,  C04B2111/00017 ,  C04B2111/29 ,  Y10S106/01 ,  Y10S264/49 ,  C04B40/0067 ,  C04B40/02 ,  C04B40/0259 ,  C04B2103/304

    摘要： A method of making durable, non-vitrified masonry units comprising fly ash, the method comprising mixing fly ash comprising a minimum of 15% CaO by weight and no more than about 10% loss on ignition, water, and an air entrainment agent to form a fly ash mixture; compacting the fly ash mixture in a shaping device by applying pressure of at least 1000 psi to the fly ash mixture; and curing the compacted fly ash mixture to cause the mixture to harden and gain strength.

    摘要翻译： 一种制造包含飞灰的耐久，非玻璃化的砖石单元的方法，所述方法包括混合飞灰，其包含至少15重量％的CaO和不超过约10重量％的损失，水和空气夹带剂以形成 粉煤灰混合物; 通过对飞灰混合物施加至少1000psi的压力来压实成形装置中的飞灰混合物; 并固化压实的飞灰混合物以使混合物变硬并获得强度。

    Method to Produce Durable Non-Vitrified Fly Ash Bricks and Blocks
    4.
    发明申请
    Method to Produce Durable Non-Vitrified Fly Ash Bricks and Blocks 有权
    生产耐用的非玻璃化飞灰砖和砖块的方法

    公开(公告)号：US20070000412A1

    公开(公告)日：2007-01-04

    申请号：US11307023

    申请日：2006-01-19

    申请人： Henry Liu

    发明人： Henry Liu

    IPC分类号： C04B18/06 ,  B27N3/00 ,  B28B1/08

    CPC分类号： C04B28/021 ,  C04B2111/00017 ,  C04B2111/29 ,  Y10S106/01 ,  Y10S264/49 ,  C04B40/0067 ,  C04B40/02 ,  C04B40/0259 ,  C04B2103/304

    摘要： This patent deals with a method to make durable (i.e., freeze/thaw resistant), non-vitrified (non-fired) fly ash masonry units (bricks, blocks, tiles and other construction products), that can pass contemporary standards for building bricks established by the American Society for Testing and Materials (ASTM). In contrast, existing processes for making non-vitrified fly ash masonry units cannot make products durable—passing the 50 freeze/thaw cycles required by ASTM. By using the process specified in this invention, fly ash can be made into durable bricks and other products without having to heat the green products in kilns at high temperature, thereby reducing energy consumption and costs associated with making ordinary clay bricks. The process resulted from a Small Business Innovation Research (SBIR) project sponsored by the National Science Foundation (NSF), which demonstrated that durable, non-vitrified, fly ash masonry units can be produced by using this process. Since fly ash is a material generated in large quantity at coal-fired power plants and since currently (in 2006) only about a third of the fly ash generated in the United States is used with the rest being disposed of as solid waste, use of fly ash to make bricks and other construction products not only has commercial value but also helps to reduce and to recycle wastes generated at coal-fired power plants. Furthermore, use of such non-vitrified (non-fired) fly ash products in the future reduces the use of fired clay products, which require using fossil fuel to heat the units in kilns, which in turn generates air pollution and carbon dioxide that causes greenhouse effect and global warming. Therefore, use of the fly ash brick invented here has the additional advantage of being environmentally friendly—reducing air pollution and global warming.

    摘要翻译： 该专利涉及一种可以通过当代建筑砖标准的耐久（即，抗冻融）非玻璃化（非燃烧）飞灰砌块（砖块，砖瓦，其他建筑产品）的方法。 由美国材料试验协会（ASTM）建立。 相比之下，制造非玻璃化飞灰砌块单元的现有方法不能使产品耐久 - 通过ASTM要求的50个冻融循环。 通过使用本发明规定的方法，飞灰可以制成耐用的砖和其他产品，而不必在高温下加热窑中的绿色产品，从而降低与普通粘土砖相关的能量消耗和成本。 这个过程是由国家科学基金会（NSF）主办的小型企业创新研究（SBIR）项目产生的，该项目表明，可以通过使用这一过程生产耐用，非玻璃化的飞灰砌块装置。 由于飞灰是燃煤发电厂大量生产的材料，从目前来看（2006年），美国产生的飞灰中只有三分之一以上被使用，其余的则作为固体废物处理，因此使用 粉煤灰等砖工建筑产品不仅具有商业价值，而且有助于减少和回收燃煤电厂产生的废物。 此外，今后使用这种非玻璃化（非烧制）飞灰产品会减少使用燃烧的粘土产品，这些产品需要使用化石燃料来加热窑炉中的单元，从而产生空气污染和二氧化碳，从而导致 温室效应和全球变暖。 因此，使用这里发明的飞灰砖具有环保的空气污染和全球变暖的附加优点。

    Stable consolidated combustion ash material
    5.
    发明申请
    Stable consolidated combustion ash material 有权
    稳定的固结燃烧灰料

    公开(公告)号：US20030188668A1

    公开(公告)日：2003-10-09

    申请号：US10327595

    申请日：2002-12-19

    申请人： The University of Wyoming Research Corporation

    发明人： Alan E. Bland

    IPC分类号： C04B018/06

    CPC分类号： C04B18/021 ,  C04B18/06 ,  Y02W30/92 ,  Y10S106/01 ,  Y10S264/49 ,  C04B20/023 ,  C04B18/061 ,  C04B18/08 ,  C04B18/106

    摘要： This invention discloses a system for cold bond processing of combustion ash which enhances various characteristics of the resulting cured consolidated combustion ash materials. Specifically, the invention relates to processing techniques which enhances both density and strength of the of the consolidated combustion ash materials. The invention also relates to processing techniques which control various chemical reactions which assure that certain types of minerals are formed in the proper amounts which results in a cured consolidated combustion ash material which has greater dimensional stability and enhanced resistance to degradation. Embodiments for both normal weight and light weight combustion ash aggregates are disclosed which meet various ASTM and AASHTO specifications.

    摘要翻译： 本发明公开了一种用于燃烧灰的冷粘合加工的系统，其增强了所得固化的固化燃烧灰料的各种特性。 具体地说，本发明涉及加强固化燃烧灰料的密度和强度的加工技术。 本发明还涉及控制各种化学反应的加工技术，其确保以适当的量形成某些类型的矿物质，这导致固化的固化燃烧灰分材料具有更大的尺寸稳定性和增强的降解性。 公开了满足各种ASTM和AASHTO规范的常规重量和轻质燃烧灰聚集体的实施例。

    System for producing manufactured materials from coal combustion ash
    7.
    发明授权
    System for producing manufactured materials from coal combustion ash 有权
    从煤燃烧灰生产制造材料的系统

    公开(公告)号：US06334895B1

    公开(公告)日：2002-01-01

    申请号：US09358298

    申请日：1999-07-20

    申请人： Alan E. Bland

    发明人： Alan E. Bland

    IPC分类号： C04B1806

    CPC分类号： C04B18/021 ,  C04B18/06 ,  Y02W30/92 ,  Y10S106/01 ,  Y10S264/49 ,  C04B20/023 ,  C04B18/061 ,  C04B18/08 ,  C04B18/106

    摘要： This invention discloses a system for cold bond processing of combustion ash which enhances various characteristics of the resulting cured consolidated combustion ash materials. Specifically, the invention relates to processing techniques which enhances both density and strength of the of the consolidated combustion ash materials. The invention also relates to processing techniques which control various chemical reactions which assure that certain types of minerals are formed in the proper amounts which results in a cured consolidated combustion ash material which has greater dimensional stability and enhanced resistance to degradation. Embodiments for both normal weight and light weight combustion ash aggregates are disclosed which meet various ASTM and AASHTO specifications.

    摘要翻译： 本发明公开了一种用于燃烧灰的冷粘合加工的系统，其增强了所得固化的固化燃烧灰料的各种特性。 具体地说，本发明涉及加强固化燃烧灰料的密度和强度的加工技术。 本发明还涉及控制各种化学反应的加工技术，其确保以适当的量形成某些类型的矿物质，这导致固化的固化燃烧灰分材料具有更大的尺寸稳定性和增强的降解性。 公开了满足各种ASTM和AASHTO规范的常规重量和轻质燃烧灰聚集体的实施例。

    Method for producing aggregate
    8.
    发明授权
    Method for producing aggregate 失效
    生产骨料的方法

    公开(公告)号：US6126738A

    公开(公告)日：2000-10-03

    申请号：US111095

    申请日：1998-07-06

    申请人： John W. Gerbus ,  Daniel P. Ivkovich

    发明人： John W. Gerbus ,  Daniel P. Ivkovich

    IPC分类号： B28B1/00 ,  C04B18/02 ,  C04B18/08

    CPC分类号： C04B18/085 ,  B28B1/004 ,  C04B18/021 ,  Y02W30/92 ,  Y10S106/01 ,  Y10S264/49

    摘要： A method for making aggregate includes the following steps: (a) preparing a wet mixture by mixing water with a combination of ingredients in a mixer, the combination of ingredients including by weight about, 68% to 95% fly-ash and 2% to 10% lime; (b) dropping the wet mixture into at least one pile on a base surface; (c) allowing the wet mixture in the pile to substantially completely hydrolyze into a hard product; and (d) crushing the product to form the aggregate. Preferably, step (b) further includes forming an arcuate stack having multiple overlapping conical piles of the dropped wet mixture such that the stack extends a circular distance over the surface. The wet mixture may be transported from the mixer to a height above the surface and dropped to the surface by a radial stacker. The combination of ingredients, preferably, further includes by weight 0.5% to 12% alkali hydroxide and, more particularly, sodium hydroxide.

    摘要翻译： 制备聚集体的方法包括以下步骤：（a）通过在混合器中混合水与成分的组合来制备湿混合物，所述组合包括重量约68％至95％的飞灰和2％的成分组合 10％石灰; （b）将湿混合物倒入基面上的至少一堆; （c）允许堆中的湿混合物基本上完全水解成硬产物; 和（d）粉碎产品以形成骨料。 优选地，步骤（b）还包括形成具有多个重叠的锥形堆叠的下降的湿混合物的弓形堆叠，使得堆叠在表面上延伸一个圆形距离。 湿混合物可以从混合器输送到表面上方的高度，并通过径向堆积器落到表面。 成分的组合优选还包含0.5重量％至12重量％的碱金属氢氧化物，更特别的是氢氧化钠。

    Method of manufacturing a wood-cement board
    10.
    发明授权
    Method of manufacturing a wood-cement board 失效
    制造木材水泥板的方法

    公开(公告)号：US5863477A

    公开(公告)日：1999-01-26

    申请号：US752604

    申请日：1996-11-19

    申请人： Hidenori Kawai

    发明人： Hidenori Kawai

    IPC分类号： C04B18/08 ,  C04B28/02 ,  C04B28/04 ,  C04B28/18 ,  C04B40/02 ,  C04B40/00

    CPC分类号： C04B28/02 ,  C04B28/18 ,  C04B2111/00318 ,  C04B2111/50 ,  C04B2111/54 ,  Y02W30/92 ,  Y02W30/96 ,  Y02W30/97 ,  Y10S264/49

    摘要： A wood-cement board is manufactured by a method comprising mixing 30 to 40% by weight of cement material, 20 to 27% by weight of wood flake, and 30 to 40% by weight of fly ash to prepare a raw material mixture, strewing said raw material mixture on a mold panel to form a mat, pressing and pre-curing said mat with moisture, and main-curing said pre-cured mat in an autoclave. Preferably the particle size of said fly ash is selected so that less than 10% by weight of fly ash may remain on the sieve whose opening size is 150 .mu.m and said main-curing process is carried out at a temperature of the saturated aqueous vapor in a range between 140.degree. to 165.degree. C. for 7 to 10 hours.

    摘要翻译： 通过以下方法制造木材水泥板：将30〜40重量％的水泥材料，20〜27重量％的木片和30〜40重量％的飞灰混合，制成原料混合物 所述原料混合物在模板上形成垫子，用水分压制和预固化所述垫，并将所述预固化垫主体固化在高压釜中。 优选地，选择所述飞灰的粒径，使得在开口尺寸为150μm的筛上可能残留少于10重量％的飞灰，并且所述主固化过程在饱和水蒸气的温度下进行 在140〜165℃的范围内进行7〜10小时。