Abstract:
A woven carpet backing may include monofilament warp yarns and alternating monofilament and multifilament fill yarns. The yarns may be woven using a weave, such as a non-traditional weave, that places all of the multifilament fill yarns on the face of the fabric and all of the monofilament fill yarns on the back of the fabric. Monofilament fill yarns and multifilament fill yarns are overstuffed, thereby creating a coverage factor greater than one hundred percent. The invention results in a carpet backing with the appearance of a primary carpet backing on one side of the fabric and the appearance of a secondary carpet backing on the opposite side of the fabric. The need for a secondary carpet backing is eliminated by the woven carpet backing.
Abstract:
A spunbonded nonwoven fabric having a silicone-glycol copolymer thereon is disclosed. Of particular interest is the spunbonded nonwoven polypropylene fabric used as carpet backing.
Abstract:
Disclosed is composite comprising four layers, two of the layers is a polymer film and two of the layers are non-woven materials, that is suitable for use as a primary backing material and/or a secondary backing material in the manufacture of textile carpet compositions. Also disclosed is a method for making the disclosed composite.
Abstract:
The present invention provides antimicrobial and/or antiviral properties for polymers and synthetic fibers that have stain resistant properties. The synthetic fiber comprises a polymer, such as a copolymer comprising from 85 to 99.5 percent by weight of a polyamide based on the total weight of the fiber and an aromatic sulfonate or a salt thereof present in a range from 0.5 to 10 percent by weight based on the total weight of the fiber, one or more metal compounds or ions thereof dispersed within the copolymer, and a phosphorus compound.
Abstract:
Disclosed are aqueous carpet-coating compositions suitable for use as binders or adhesives in carpet products. Such compositions, prior to being applied to carpet substrates and cured, comprise: A) a selected type of vinyl acetate/ethylene (VAE) copolymer dispersion which has been stabilized with emulsifiers and a cellulose ether-based protective colloid, and B) at least one carbon black based filler in the form of a dispersion/slurry with a solids content between 20 and 70%. These coating compositions exhibit especially desirable initial viscosity and viscosity stability characteristics. Carpet products which utilize such coating compositions to provide binder and/or adhesive layer within the carpet are also disclosed. Such carpet products can have desirable odor-controlling and odor-absorbing properties.
Abstract:
A dimensionally stable floor covering comprises a tufted textile substrate and a reinforcement layer attached to the textile substrate. The reinforcement layer includes an adhesive backing compound and reinforcement fibers surrounded by the adhesive backing. The fibers may form a continuous layer on the back side of the floor covering or may be dispersed within the adhesive backing compound. The adhesive backing compound may be hot water-soluble to facilitate recycling of the floor covering. The floor covering may optionally include additional backing layers (including cushions) and may be used as a broadloom carpet, a carpet tile, or other modular floor covering products. Methods of manufacturing, installing, and recycling the present floor coverings are also provided.
Abstract:
The present invention pertains to carpet and method of making it. In one aspect, the carpet includes (a) a primary backing which has a face and a back surface, (b) a plurality of fibers attached to the primary backing and extending from the face of the primary backing and exposed at the back surface of the primary backing, (c) an adhesive backing, (d) an optional secondary backing adjacent to the adhesive backing, and (e) at least one homogeneously branched linear ethylene polymer. The method includes extrusion coating at least one homogeneously branched linear ethylene polymer onto the back surface of a primary backing to provide an adhesive backing. The method can include additional steps or procedures, either separately or in various combinations. Additional steps and procedures include preheating the primary backing prior the extrusion step, multilayer adhesive backings, washing or scouring the primary backing prior the extrusion step, and utilizing adhesive polymeric additives, high heat content fillers, blowing agents and/or implosion agents. The constructions and methods described herein are particularly suited for making carpet tile.
Abstract:
Slit films and processes of forming the same are generally described herein. In one embodiment, the slit films include an impact copolymer (ICP) formed of polypropylene and less than about 8 wt. % total ethylene, wherein the slit film exhibits less shrinkage and higher tenacity than a slit film formed from an ICP having greater than 10 wt. % ethylene. In one embodiment, the slit films include an impact copolymer including propylene and ethylene, wherein the slit film is absent another polymer.