Abstract:
A hot-melt molding apparatus includes an apparatus body, a cylinder, a molding head, a heating device, a conveyor screw, a heat transport section, a thermoelectric element, and a power storage section. The cylinder communicates with the apparatus body and is configured to receive thermoplastic material. The molding head is provided at one end of the cylinder. The heating device is configured to heat the cylinder and the molding head to melt thermoplastic material therein. The conveyor screw is provided inside the cylinder to convey thermoplastic material to the molding head. The heat transport section has a first end connected to at least one of the cylinder and the molding head. The thermoelectric conversion element is connected to a second end of the heat transport section. The power storage section is connected to the thermoelectric conversion element and is configured to store power generated by the thermoelectric conversion element.
Abstract:
A method for producing plastic containers and/or plastic preforms by means of an injection molding machine, including providing plastic recyclate and new plastic material, heating the plastic recyclate, and heating the new plastic material using at least a part of the heat contained in the heated plastic recyclate.
Abstract:
In an injection molding machine, dies are connected to a die temperature regulating machine by means of thermal medium supplying pipes and thermal medium returning pipes. A heat exchanger is interposed between the thermal medium returning pipes. The air which has been heated by the heat exchanger is supplied to a hopper through a hot air supplying pipe so as to preheat and dry injection material in the hopper.
Abstract:
An energy recovery system for a compression or injection molding operation is shown. A Stirling engine cycle is used to recover heat. The Stirling engine is driven by waste heat from the mold members or other associated parts of the injection or compression molding apparatus.
Abstract:
The disclosed technology may include a waste energy harvesting system for recapturing and converting excess heat from the manufacturing process, such as a molding process, to electricity. The recaptured energy may replace or supplement existing cooling equipment and reduce overall energy consumption for the molding process. The disclosed technology may include an augmentation device for heating a portion of a manufacturing machine, such as a barrel of an injection molding machine, while also generating a cold exterior surface temperature used to cool a portion of the machine. This may reduce the amount of time required to warm the material inside the barrel of the molding machine and/or cool the mold after it is injected with hot material from the barrel.
Abstract:
An energy recovery system for a pipe manufacturing process is shown. A compression or injection molding operation is used to form a sealing gasket which is used in the subsequent pipe manufacturing operation. A Stirling engine cycle is used to recover heat during the gasket manufacture. The Stirling engine is driven by waste heat from the mold members or other associated parts of the injection or compression molding apparatus. The recovered waste heat is used to subsequently heat the female pipe end which is being belled in the pipe manufacturing process.
Abstract:
A method and apparatus for removing hot volatiles and moisture from particulate plastic material being fed for injection or extrusion molding by a plasticizing screw which rotates in a heated barrel. Flow control means, such as a conveying screw or rotary valve, drop the particulate material downward through a vertical feed passage extending to an opening in the barrel. At the same time, suction is applied to remove hot volatiles which are released through the opening in the barrel as the particulate plastic material is gradually melted as it is compressed by the screw. The rate of feed of the particulate material is restricted so that the barrel of the plasticizing screw is only partially filled near the opening, thereby improving the withdrawal of the gases from the barrel. The incoming particulate material is preheated by a continuous flow of hot air through it as it passes through a tubular guide member. The air flowing to the preheater passes through a heat exchanger where it recovers some waste heat from the hot gases withdrawn from the barrel to improve efficiency and reduce power costs.
Abstract:
A hot-melt molding apparatus includes an apparatus body, a cylinder, a molding head, a heating device, a conveyor screw, a heat transport section, a thermoelectric element, and a power storage section. The cylinder communicates with the apparatus body and is configured to receive thermoplastic material. The molding head is provided at one end of the cylinder. The heating device is configured to heat the cylinder and the molding head to melt thermoplastic material therein. The conveyor screw is provided inside the cylinder to convey thermoplastic material to the molding head. The heat transport section has a first end connected to at least one of the cylinder and the molding head. The thermoelectric conversion element is connected to a second end of the heat transport section. The power storage section is connected to the thermoelectric conversion element and is configured to store power generated by the thermoelectric conversion element.
Abstract:
An energy recovery system for a pipe manufacturing process is shown. A compression or injection molding operation is used to form a sealing gasket which is used in the subsequent pipe manufacturing operation. A Stirling engine cycle is used to recover heat during the gasket manufacture. The Stirling engine is driven by waste heat from the mold members or other associated parts of the injection or compression molding apparatus. The recovered waste heat is used to subsequently heat the female pipe end which is being belled in the pipe manufacturing process.