摘要:
Aeroshells and methods for manufacturing aeroshells are provided. In this regard, a representative aeroshell for a missile formed of a long fiber thermoplastic composite exhibits a wall thickness of no greater than approximately 0.070″.
摘要:
A method for making a sealing element for a rotating control device used in rotary drilling systems is disclosed. The sealing element has a bore, a base region, and a nose region. The method comprises providing a mold for the sealing element for the rotating control device, adding fibers at a first concentration to a first liquid elastomer material containing polyurethane, placing the first liquid elastomer material having a first concentration of fibers into the mold, adding fibers at a second concentration to a second liquid elastomer material containing polyurethane, placing the second liquid elastomer material having a second concentration of fibers into the mold, heating the fibers and liquid elastomer in the mold, and forming a sealing element having a bore, a base region with a first concentration of fibers, and a nose region having a second concentration of fibers.
摘要:
A combination rubber injection gate system (24) and method of injection molding rubber to produce desired flow patterns in the rubber is disclosed. The combination gate (24) directs rubber through a first region (26) to flow at cross angles (38, 40) through the injection gate (24), relative to the direction of flow of the rubber (22) through the injection gate (24). The rubber (22) is then directed through an adjacent region (28) to flow through the injection gate (24) at a direction parallel to the direction of flow of the rubber (22) through the entire injection gate (24). The combination gate (24) yields a highly mixed and uniform flow of rubber (22) that is particularly useful when injection molding fiber-loaded rubber where it is desired to orient the fibers in a particular direction.
摘要:
A method for molding fiber reinforced articles with superior mechanical properties by injection molding. The method includes heating a mixture of molding compound and chopped fiber to produce highly viscous substance. Pressure is applied to force the substance through an elongated injection slot oriented perpendicular to the major axial dimension of the finished article, causing the fiber planes to become oriented in a unique whorled, accordion like manner. The unusual fiber plane orientation reinforces the article such that it is resistant to crack propagation.
摘要:
Plural ejector pins are made to project before a molten resin containing reinforcing fibers is injected into an inside of a cavity through pin point gates in a web forming portion in the inside of the cavity and at positions outside the pin point gates in a radial direction. The ejector pins are retracted from the inside of the cavity after a flow of the molten resin containing reinforcing fibers injected into the inside of the cavity through the pin point gates impinges on the ejector pins and is divided and before a tooth portion forming portion in the inside of the cavity is filled with the molten resin containing reinforcing fibers. Accordingly, weld lines which extend along the radial direction are formed at positions outside the ejector pins in the radial direction, and the molten resin is filled in portions formed after the ejector pins are retracted.
摘要:
Plural ejector pins are made to project before a molten resin containing reinforcing fibers is injected into an inside of a cavity through pin point gates in a web forming portion in the inside of the cavity and at positions outside the pin point gates in a radial direction. The ejector pins are retracted from the inside of the cavity after a flow of the molten resin containing reinforcing fibers injected into the inside of the cavity through the pin point gates impinges on the ejector pins and is divided and before a tooth portion forming portion in the inside of the cavity is filled with the molten resin containing reinforcing fibers. Accordingly, weld lines which extend along the radial direction are formed at positions outside the ejector pins in the radial direction, and the molten resin is filled in portions formed after the ejector pins are retracted.
摘要:
Reinforcing bars or a reinforcing element with holes can be embedded within the shell of a receptacle connector to strengthen the shell, and potentially provide shielding. For example, a receptacle connector having a plurality of contacts configured to mate with corresponding contacts of a corresponding plug connector can include a shell having an opening for receiving the corresponding plug connector. The shell can include an upper portion and reinforcing bars embedded within the upper portion. The shell can include an upper portion and a reinforcing element with holes embedded within the upper portion. Methods for manufacturing the shell are also provided.
摘要:
A method for molding fiber reinforced articles with superior mechanical properties by injection molding. The method comprises heating a mixture of molding compound and chopper fiber to produce highly viscous substance. Pressure is applied to force the substance through an elongated injection slot oriented perpendicular to the major axial dimension of the finished article, causing the fiber planes to become oriented in a unique whorled, accordion like manner. The unusual fiber plane orientation reinforces the article such that it is resistant to crack propagation.
摘要:
A stator for use in a positive displacement motor or a progressing cavity pump. The stator comprises an elastomer mix preferably including rubber and a fiber reinforcement. The fiber reinforcement includes a plurality of fibers. The elastomer mix is formed into a stator via an injection molding process. The injection molding process includes a shear flow step in which shear flow is induced in the elastomer mix while the elastomer mix is in an uncured state. The shear flow modifies the orientation of the fibers into an advantageous modified fiber orientation. Shear flow is induced preferably via differential rotation of injection mold assembly elements during the injection molding process. Methods of manufacturing the stator are also disclosed.
摘要:
A fiber reinforced thermoplastic resin molded article includes (A) carbon fibers, (B) graphite and (C) a thermoplastic resin, wherein the carbon fibers (A), the graphite (B) and the thermoplastic resin (C) are contained in amounts of 1 to 30 parts by weight, 1 to 40 parts by weight and 30 to 98 parts by weight, respectively, relative to 100 parts by weight, of the carbon fibers (A), the graphite (B) and the thermoplastic resin (C), the weight average fiber length of the carbon fibers (A) is 0.3 to 3 mm and the specific gravity of the molded article is 1.1 to 1.9 g/cm3. The fiber reinforced thermoplastic resin molded article has excellent bending strength and heat conductivity.