Accelerated steel cutting methods and machines for implementing such methods

    公开(公告)号:US20060208398A1

    公开(公告)日:2006-09-21

    申请号:US11441846

    申请日:2006-05-25

    申请人: Matthew Pasulka

    发明人: Matthew Pasulka

    IPC分类号: B23K7/00

    摘要: A method for cutting steel includes heating a portion of the steel until it is molten, positioning a cutting torch to have a high angle of incidence relative to the molten steel, and blasting hgih pressure oxygen at the molten metal. The blast of high pressure oxygen further heats the molten metal and blows the molten metal away from the steel to create a cutting trench. The cutting torch is then moved generally parallel to the cutting method includes a cutting torch that emits a high pressure combustible gas and a high pressure combustion enhancing gas. The torch directs the high pressure gases at the steel so that the gases hit the steel at an acute angle of attack. An automated device propels the torch in the general direction of the desired cut. The resultant cut metal product has at least one edge with a grain pattern that is not perpendicular to the direction of cut.

    Method and Equipment for Flame Cutting a Steel Part
    2.
    发明申请
    Method and Equipment for Flame Cutting a Steel Part 审中-公开
    火焰切割钢件的方法和设备

    公开(公告)号:US20110036461A1

    公开(公告)日:2011-02-17

    申请号:US12989153

    申请日:2009-04-16

    IPC分类号: B23K7/00 B23K7/06

    摘要: The invention relates to a method for flame cutting a part made of a metal containing iron, implementing at least one blowtorch having a cutting nozzle, wherein the operation is carried out according to the steps of preheating a localized area of the part by means of a flame obtained by the combustion of a combustible gas and oxygen, then directing the gaseous oxygen towards the preheated localized area into a first pressure and/or first flow for initiating a bore while shifting the blowtorch in the cutting direction. Then, after initiating a bore in the part, the pressure and/or flow of gaseous oxygen is increased in the direction of the bore start area to a second pressure higher than the first pressure and/or a second flow higher than the first flow to obtain the complete bore in the part. The invention also relates to associated equipment.

    摘要翻译: 本发明涉及一种用于火焰切割由含有铁的金属制成的部件的方法,其实现至少一个具有切割喷嘴的喷灯,其中,根据以下步骤进行操作,该步骤是通过以下步骤来预热部件的局部区域: 通过可燃气体和氧气的燃烧获得的火焰,然后将气态氧气引向预热的局部区域进入第一压力和/或第一流动,以在沿着切割方向移动喷灯的同时启动孔。 然后,在启动部件中的孔之后,气体氧的压力和/或流量在孔开始区域的方向上增加到高于第一压力的第二压力和/或高于第一流量的第二流量, 获得零件中的完整孔。 本发明还涉及相关设备。

    Method for removing material from metal workpieces moved relative to the
removal tool
    3.
    发明授权
    Method for removing material from metal workpieces moved relative to the removal tool 失效
    从相对于移除工具移动的金属工件中去除材料的方法

    公开(公告)号:US5651904A

    公开(公告)日:1997-07-29

    申请号:US240661

    申请日:1994-07-13

    摘要: A method is disclosed for removing material from moving metal workpieces, in particular for cutting sheet metal. It entails preheating, without melting, the surface of the workpiece to a temperature at which ignition is triggered by a combustible gas directed onto the preheated section as a jet under pressure, while burnt material from the workpiece is blown away from the cut recess thus produced. In order to achieve smooth edges on large-gauge workpieces with a relatively high feed-rate, a laser beam is also directed onto the cutting front in the cut recess.

    摘要翻译: PCT No.PCT / DE92 / 00950 Sec。 371日期:1994年7月13日 102(e)日期1994年7月13日PCT 1991年11月19日PCT公布。 公开号WO93 / 09909 日期:1993年5月27日公开了用于从金属工件移动材料,特别是用于切割金属板材的方法。 它需要预热,而不熔化工件的表面到被点燃的可燃气体作为点火被引导到被预热部分的可燃气体的温度,作为在压力下的射流,而来自工件的燃烧材料被从这样产生的切割凹槽吹走 。 为了以较高的进给速度在大规格工件上实现光滑的边缘,激光束也被引导到切割凹槽中的切割前端。

    METHOD FOR CUTTING WITH GAS AND APPARATUS FOR CUTTING WITH GAS
    4.
    发明申请
    METHOD FOR CUTTING WITH GAS AND APPARATUS FOR CUTTING WITH GAS 有权
    用于切割气体的方法和用于切割气体的装置

    公开(公告)号:US20110146846A1

    公开(公告)日:2011-06-23

    申请号:US13060843

    申请日:2009-08-19

    IPC分类号: B23K7/00 B23K7/06

    摘要: The object of the present invention is to provide a method for cutting with gas which uses a cutting tip including a preheating hole for forming a preheating flame with a fuel gas and an oxygen gas for preheating, and an oxygen gas hole for cutting a workpiece by injecting oxygen gas for cutting, and which can decrease an amount of hydrogen gas used by supply a fuel gas to the preheating hole, which is appropriate in both heating and cutting the workpiece, and an apparatus for cutting with gas, and the present invention provides an apparatus for cutting with gas (30) which supplies an oxygen gas, and a fuel gas to a cutting tip (20) including a preheating hole (23) and an oxygen gas hole for cutting (22), wherein the apparatus (30) includes a supply circuit for oxygen gas (50), a supply circuit for hydrogen gas (41), a supply circuit for hydrocarbon-based gas (45), and a gas supply control means (60), and the gas supply control means (60) can alter a ratio of the hydrogen gas and the hydrocarbon-based gas which are supplied to the preheating hole in a case of heating the workpiece and a case of cutting the workpiece.

    摘要翻译: 本发明的目的是提供一种使用包括用于形成预热火焰的预热孔的切割尖端的燃料气体和氧气用于预热的气体切割方法,以及用于切割工件的氧气孔 注入用于切割的氧气,并且通过在加热和切割工件时适合于预热孔中的燃料气体供给所使用的氢气量以及用气体切割的设备,本发明提供 一种用于向供给氧气的气体(30)进行切割的装置和向包括预热孔(23)和用于切割的氧气孔(22)的切割尖端(20)进行切割的燃料气体,其中,所述装置(30) 包括氧气供给回路(50),氢气供给回路(41),烃类气体供给回路(45)以及气体供给控制单元(60),气体供给控制单元 60)可以改变氢气和h的比例 在加热工件的情况下供给预热孔的基于碳基的气体和切割工件的情况。

    Accelerated steel cutting methods and machines for implementing such methods
    5.
    发明申请
    Accelerated steel cutting methods and machines for implementing such methods 失效
    加速钢切割方法和实施这种方法的机器

    公开(公告)号:US20030168786A1

    公开(公告)日:2003-09-11

    申请号:US10322194

    申请日:2002-12-18

    IPC分类号: B23K007/00

    摘要: A method for cutting steel includes heating a portion of the steel until it is molten, positioning a cutting torch to have a high angle of incidence relative to the molten steel, and blasting hgih pressure oxygen at the molten metal. The blast of high pressure oxygen further heats the molten metal and blows the molten metal away from the steel to create a cutting trench. The cutting torch is then moved generally parallel to the cutting method includes a cutting torch that emits a high pressure combustible gas and a high pressure combustion enhancing gas. The torch directs the high pressure gases at the steel so that the gases hit the steel at an acute angle of attack. An automated device propels the torch in the general direction of the desired cut. The resultant cut metal product has at least one edge with a grain pattern that is not perpendicular to the direction of cut.

    摘要翻译: 一种切割钢的方法包括加热钢的一部分直到其熔融,定位切割炬以相对于钢水具有高入射角,并且在熔融金属处喷射hgih压力氧。 高压氧气的冲击进一步加热熔融金属并将熔融金属吹离钢材,形成切割沟槽。 然后,切割炬通常平行于切割方法移动,包括发射高压可燃气体和高压燃烧增强气体的割炬。 手电筒将高压气体引导到钢板上,使气体以锐角攻击钢铁。 一个自动装置在所需切割的大致方向上推动割炬。 所得到的切割金属产品具有至少一个边缘,其具有不垂直于切割方向的颗粒图案。

    Wear detection system for a cutting nozzle on a cutting torch for cutting steel workpieces
    8.
    发明授权
    Wear detection system for a cutting nozzle on a cutting torch for cutting steel workpieces 有权
    用于切割钢工件的割炬上的切割喷嘴的磨损检测系统

    公开(公告)号:US08771437B2

    公开(公告)日:2014-07-08

    申请号:US13514297

    申请日:2011-04-19

    摘要: The invention concerns a method for detecting the wear of a cutting nozzle on a cutting torch for cutting steel workpieces, in particular slabs, blooms and slugs. A branch line exits to the cutting torch in the feed line of the heating gas connection, into which branch line a neutral medium with a set pressure is blown through the cutting nozzle after closing the medium valves for heating gas, cutting oxygen and heating oxygen. To do so, said process is carried out once when installing a new cutting nozzle for the calibration thereof. Said process is performed again at set intervals, depending on the usage of the cutting nozzle, in order to determine and to store in memory the wear condition of the cutting nozzle and to generate an optical and/or acoustic signal in case a predetermined maximum admissible deviation amount of the medium blown in has been exceeded.

    摘要翻译: 本发明涉及一种用于检测切割喷嘴在用于切割钢工件,特别是板坯,花纹和块状物的切割炬上的磨损的方法。 在加热气体连接的进料管线中,分支管线离开切割炬,在关闭用于加热气体的中间阀,切割氧气和加热氧气之后通过切割喷嘴吹送具有设定压力的中性介质的分支管线。 为此,当安装用于其校准的新的切割喷嘴时,进行一次所述处理。 根据切割喷嘴的使用情况,以设定的间隔再次执行所述处理,以便确定和存储切割喷嘴的磨损状况并且在预定的最大允许值的情况下产生光学和/或声学信号 已经超过吹入的介质的偏差量。

    Method for cutting with gas and apparatus for cutting with gas
    9.
    发明授权
    Method for cutting with gas and apparatus for cutting with gas 有权
    用气体切割的方法和用气体切割的设备

    公开(公告)号:US08574379B2

    公开(公告)日:2013-11-05

    申请号:US13060843

    申请日:2009-08-19

    IPC分类号: B23K7/00

    摘要: The object of the present invention is to provide a method for cutting with gas which uses a cutting tip including a preheating hole for forming a preheating flame with a fuel gas and an oxygen gas for preheating, and an oxygen gas hole for cutting a workpiece by injecting oxygen gas for cutting, and which can decrease an amount of hydrogen gas used by supply a fuel gas to the preheating hole, which is appropriate in both heating and cutting the workpiece, and an apparatus for cutting with gas, and the present invention provides an apparatus for cutting with gas (30) which supplies an oxygen gas, and a fuel gas to a cutting tip (20) including a preheating hole (23) and an oxygen gas hole for cutting (22), wherein the apparatus (30) includes a supply circuit for oxygen gas (50), a supply circuit for hydrogen gas (41), a supply circuit for hydrocarbon-based gas (45), and a gas supply control means (60), and the gas supply control means (60) can alter a ratio of the hydrogen gas and the hydrocarbon-based gas which are supplied to the preheating hole in a case of heating the workpiece and a case of cutting the workpiece.

    摘要翻译: 本发明的目的是提供一种使用包括用于形成预热火焰的预热孔的切割尖端的燃料气体和氧气用于预热的气体切割方法,以及用于切割工件的氧气孔 注入用于切割的氧气,并且通过在加热和切割工件时适合于预热孔中的燃料气体供给所使用的氢气量以及用气体切割的设备,本发明提供 一种用于向供给氧气的气体(30)进行切割的装置和向包括预热孔(23)和用于切割的氧气孔(22)的切割尖端(20)进行切割的燃料气体,其中,所述装置(30) 包括氧气供给回路(50),氢气供给回路(41),烃类气体供给回路(45)以及气体供给控制单元(60),气体供给控制单元 60)可以改变氢气和h的比例 在加热工件的情况下供给预热孔的基于碳基的气体和切割工件的情况。

    Wear Detection System for a Cutting Nozzle on a Cutting Torch for Cutting Steel Workpieces
    10.
    发明申请
    Wear Detection System for a Cutting Nozzle on a Cutting Torch for Cutting Steel Workpieces 有权
    用于切割钢工件的割炬上的切割喷嘴的磨损检测系统

    公开(公告)号:US20130062426A1

    公开(公告)日:2013-03-14

    申请号:US13514297

    申请日:2011-04-19

    IPC分类号: B23K37/00

    摘要: The invention concerns a method for detecting the wear of a cutting nozzle (2) on a cutting torch (1) for cutting steel workpieces, in particular slabs, blooms and slugs. A branch line (16) exits to the cutting torch (1) in the feed line (9) of the heating gas connection (3), into which branch line a neutral medium with a set pressure is blown through the cutting nozzle (2) after closing the medium valves (6,7,8) for heating gas, cutting oxygen and heating oxygen. To do so, said process is carried out once when installing a new cutting nozzle (2) for the calibration thereof. Said process is performed again at set intervals, depending on the usage of the cutting nozzle (2), in order to determine and to store in memory the wear condition of the cutting nozzle (2) and to generate an optical and/or acoustic signal in case a predetermined maximum admissible deviation amount of the medium blown in has been exceeded.

    摘要翻译: 本发明涉及一种用于检测在切割炬(1)上的切割喷嘴(2)的磨损的方法,用于切割钢工件,特别是板坯,花纹和s块。 分支管线(16)离开加热气体连接(3)的进料管线(9)中的切割炬(1),通过切割喷嘴(2)吹送具有设定压力的中性介质的分支管线, 关闭用于加热气体的中间阀(6,7,8),切割氧气和加热氧气。 为此,当安装用于其校准的新的切割喷嘴(2)时,进行一次所述处理。 根据切割喷嘴(2)的用途,以设定的间隔再次执行所述处理,以便确定和存储切割喷嘴(2)的磨损状况并且产生光学和/或声学信号 在超过介质吹入的预定最大容许偏差量的情况下。