摘要:
A multilayer cutting insert includes a first layer made of a first material and a second layer made of a second material. The first material is harder than the second material. The cutting insert has opposing first and second major side surfaces and a peripheral side surface which extends therebetween. The first major side surface is formed in the first layer and includes a non-uniform relief surface. The peripheral side surface is formed in the two layers and includes a non-uniform rake surface. The rake surface and the relief surface intersect at an edge, at least portion of which is a curved major cutting edge. The rake surface is formed in at least the first layer, and the relief surface is formed only in the first layer.
摘要:
A multilayer cutting insert includes a first layer made of a first material and a second layer made of a second material. The first material is harder than the second material. The cutting insert has opposing first and second major side surfaces and a peripheral side surface which extends therebetween. The first major side surface is formed in the first layer and includes a non-uniform relief surface. The peripheral side surface is formed in the two layers and includes a non-uniform rake surface. The rake surface and the relief surface intersect at an edge, at least portion of which is a curved major cutting edge. The rake surface is formed in at least the first layer, and the relief surface is formed only in the first layer.
摘要:
A mono crystalline diamond cutting tool is provided which can perform ultra precision machining on a crystalline material or a hard and brittle material with good swarf discharge and reduced cutting resistance to improve a precision of a cut surface, and has less wear or microchipping of a cutting edge and thus achieves long life. A tip having a cutting edge ridge in a rounded shape at a front end is provided, and a portion of the cutting edge ridge serving at least as a cutting edge is formed to have constant roundness by intersecting a first conical surface as a rake face with a second conical surface as a flank. The cutting edge ridge is rounded with a radius of less than 100 nm, the first conical surface has a width of 1 to 5 μm, and a swarf release face substantially perpendicular to a cutting direction is provided in a portion on a side of the first conical surface opposite a line of the cutting edge ridge. An intersection of the first conical surface and the swarf release face has a rounded face with a radius of 0.1 to 1.0 μm. The first conical surface has a negative rake angle of 15° to 50°.
摘要:
The invention relates to an indexable cutting insert having a polygonal basic shape for chip forming machining, preferably for milling. The insert comprises an upper face and a lower face and edge surfaces connecting them. Each corner portion of the insert comprises a plurality of chamfers arranged at the transition between the connected edge surfaces, a first chamfer of which forms a minor cutting edge at the line of intersection with the upper face. At least two further planar, second chamfers are arranged between the first chamfer and the associated edge surface, said second chamfers forming an obtuseinternal angle with each other and forming cutting edges with the upper face and therefore the cut chip avoids compressing and avoids a quick destruction of the corner portions of the insert.
摘要:
Improved point geometry is provided for cutting inserts wherein the insert point is subjected to physical and thermal shock in first contacting the stock to be cut and is particularly applicable to cemented carbide or hard metal inserts. It has been found that the provision of about a 104.degree. included angle at the initial work-contacting or lead portion of the insert tip provides improved resistance to physical and thermal shock and longer insert life. While the new cutting insert is especially useful in interrupted cutting where the insert is continuously engaged and disengaged as in the case of a series of cutting inserts in a milling head in contacting an uneven surface, it is also applicable to boring and turning operations and to continuous cutting where the insert point is stressed.
摘要:
An indexable cutting insert includes a top surface, a bottom surface, a plurality of peripheral side surfaces, and a plurality of cutting edges formed at an intersection between said top surface and plurality of side surfaces. A plurality of triangular-shaped serrations are positioned along the cutting edges, each serration comprising an apex and a pair of side surfaces that meet at a vertex. The serrations provide the cutting edges with both a positive axial rake angle and a negative axial rake angle, thereby reducing delamination when machining a composite material.
摘要:
An insert according to an embodiment of the present invention includes an upper surface, a lower surface, a side surface which is connected to the upper surface and the lower surface, and includes a first side surface, and a cutting edge which is located an intersection of the upper surface and the side surface, and comprises a first cutting edge corresponding to the first side surface. The first cutting edge has a projected shape projected toward the upper surface in a side view, and has a recessed shape recessed inward in a top view. A cutting tool according to an embodiment of the present invention includes the insert and a holder configured to attach the insert thereto so that at least a part of the first cutting edge has a negative axial rake angle. A method of manufacturing a machined product according to an embodiment of the present invention is a method of manufacturing the machined product by using the cutting tool.
摘要:
A face milling insert comprising a pair of main cutting edges which are spaced apart from a center and meet at a corner where they transform into a surface wiping secondary edge, which is intersected by a bisector defining the corner between the main cutting edges, inside each main cutting edge a slope surface being formed, which slopes towards a countersunk bottom surface in a chip surface. A shoulder, having a top side situated at a higher level than the bottom surface, extends inwardly from the secondary edge, the slope surface of the main cutting edge that actively co-operates with the secondary edge, terminating at the shoulder.
摘要:
A cutting insert for milling comprises two major sides, two minor sides, and upper and lower sides. At least one pair of cutting edges is formed at the transition of the upper side with a major side and a minor side of the cutting insert. The upper side constitutes a chip surface, and the major and minor sides constitute clearance surfaces. Each pair of cutting edges comprises a major cutting edge extending along the major side, and a minor cutting edge extending along the minor side. The major and minor cutting edges intersect in the area of a cutting corner. The cutting corner is provided inside an imaginary extension line of a major part of the minor side. The major cutting edge slopes such that it forms an acute angle with the lower side. Each pair of cutting edges joins a first clearance surface protruding relative to a plane containing a major portion of the minor and major sides. Recesses are formed in the major sides.