摘要:
A method for importing data from a first system into a second system includes receiving configuration information about data storage structures in the first and second systems and information about communicating with the first and second systems. Information to be used in creating an import configuration file is entered via a user interface. The import configuration file is for use in preparing the second system to receive data from the first system. Based on the information about data storage structures, the information about communicating with the first and second systems, and the information entered via the user interface, the import configuration file is created to prepare the second system to receive data from the first system. Based on the import configuration file, data is transferred from the first system into the second system.
摘要:
A “periodic signal parameter” (PSP) indicates periodic patterns in an autocorrelated vibration waveform and potential faults in a monitored machine. The PSP is calculated based on statistical measures derived from an autocorrelation waveform and characteristics of an associated vibration waveform. The PSP provides an indication of periodicity and a generalization of potential fault, whereas characteristics of the associated waveform indicate severity. A “periodic information plot” (PIP) is derived from a vibration signal processed using two analysis techniques to produce two X-Y graphs of the signal data that share a common X-axis. The PIP is created by correlating the Y-values on the two graphs based on the corresponding X-value. The amplitudes of Y-values in the PIP is derived from the two source graphs by multiplication, taking a ratio, averaging, or keeping the maximum value.
摘要:
A system and method for enhancing inspections using infrared cameras through in-field displays and operator-assisted performance calculations. A handheld infrared imaging system typically includes an infrared camera having a programmed computer and an interactive user interface suitable for displaying images and prompting response and accepting input from the infrared camera operator in the field during an inspection. An operator may designate at least one thing of interest on a displayed infrared image; and the programmed computer may uses a performance algorithm to estimate performance associated with the thing of interest. The programmed computer may extract information or parameters from previously measured data. The programmed computer may vary the way in which it displays new measurements based on the information extracted from the stored data. One or more of the parameters extracted from the IR image may be adapted to provide an automated alert to the user.
摘要:
A process for using a hand-held infrared inspection system incorporating on-board training, on-board validation, on-board operator certification, on-board reporting information, or on-board survey instructions. Improved methods for automating area surveys are provided through exception-driven surveillance practices. Imbedded information enables less experienced operators to use more sophisticated devices more effectively. Validation or certification assures operator knowledge or ability. Multilevel classification of anomalies aids in automated analysis and report generation.
摘要:
A process for using a hand-held infrared inspection system incorporating on-board training, on-board validation, on-board operator certification, on-board reporting information, or on-board survey instructions. Improved methods for automating area surveys are provided through exception-driven surveillance practices. Imbedded information enables less experienced operators to use more sophisticated devices more effectively. Validation or certification assures operator knowledge or ability. Multilevel classification of anomalies aids in automated analysis and report generation.
摘要:
A method and apparatus identifies a region of interest of transient vibration data needing analysis and provides context and construction for analytical plots. The method provides transient data, determines a region of interest of the transient data, specifies a construction mode corresponding to a derived graphical display of the transient data, and specifies one or more construction parameters corresponding to the specified construction mode. The method also processes the transient data to produce at least one derived plot based on the transient data, the region of interest, the specified construction mode, and the specified construction parameters. This method may be performed by a graphical tool having a hardware module and a software module. The hardware module including a processor, a memory, a display, and a communicator, and the software module including a plotting module and a plot control module.
摘要:
A machine monitoring apparatus collects, processes and communicates machine data to be used for process control purposes and to be used in analyzing the machine performance. The apparatus includes one or more sensors that may be attached to or adjacent the machine for generating signals indicative of a performance parameter of the machine. An analog-to-digital converter converts the signals generated by the one or more sensors to bulk digital data corresponding to the sensed performance parameter. A processor receives and analyzes the bulk digital data and generates control digital data based on the bulk digital data. The control digital data may include one or more scalar values or status messages related to the operational performance of the machine as indicated by the bulk digital data. The apparatus includes a control data interface for providing access to the control digital data via a control data network, and a bulk data interface for providing access to the bulk digital data.
摘要:
Sensors detect machine parameters such as vibration, turning speed, and temperature, and a local processor performs logic operations based on the parameters and inference rules to produce fault information that is reported to a system processor, which selectively uses the fault information to control the plant machines. The inference rules include rules for determining faults as to balance, alignment, bearing condition, electrical condition, and cavitation. The inference rules are contained in rules code that is separate from the analysis code that performs the logical operations. Thus, the inference rules may be easily changed without changing other code, such as the analysis code.
摘要:
A machine condition monitor resides in close proximity to a machine train, such as an AC inductive electric motor coupled to a driven unit such as a centrifugal pump or fan. A plurality of sensing devices are connected to the machine and the machine condition monitor. Machine state and condition parameters sensed by these devices are utilized by the machine condition monitor to derive machine condition values for each component and for the machine train as a whole. These derived condition values are transmitted via an industrial communications network to a control center where they can be trended and monitored. With no particular knowledge of machine analysis techniques or severity of specific machine faults, and no special training, Operators and Production Planners can use the condition values to plan production schedules, adjust process parameters, and request appropriate maintenance action.
摘要:
A multi-axis vibration sensor with integral magnet optimizes sensor response in a non-permanently attachable package. In a preferred embodiment of the invention, the apparatus includes a housing having a magnet, a multi-axis vibration sensor for sensing vibration along multiple machine axes, and conditioning circuitry disposed within the housing. The magnet enables the apparatus to be placed in sensory contact with the machine. The vibration sensor senses machine vibration along multiple machine axes when the apparatus is in sensory contact with the machine, and the conditioning circuitry optimizes the frequency response of the vibration sensor by reducing the gain of the sensor output at resonance. The vibration sensor may be mounted directly to existing machine structure, such as the machine's outer casing. Two parallel feet facilitate stable mounting of the sensor curved surface. A keyed mounting pad may be employed to facilitate proper orientation of the sensor.