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公开(公告)号:US06997612B2
公开(公告)日:2006-02-14
申请号:US10238490
申请日:2002-09-10
Applicant: Toshiaki Kawachi , Hideo Ishikawa , Masaaki Sakamoto
Inventor: Toshiaki Kawachi , Hideo Ishikawa , Masaaki Sakamoto
IPC: F16C33/00
CPC classification number: B32B15/015 , B32B15/012 , C22C12/00 , C25D5/18 , C25D7/10 , C25D15/00 , F16C33/121 , Y10S384/912
Abstract: An overlay layer is formed on a bearing alloy layer via an intermediate layer. The overlay layer consists of Bi or a Bi alloy, and 0.05 to 25 vol % of hard particles. While the overlay layer is made of Bi or a Bi alloy, wear resistance thereof can be improved by adding the hard particles.
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公开(公告)号:US07128981B2
公开(公告)日:2006-10-31
申请号:US10854261
申请日:2004-05-27
Applicant: Toshiaki Kawachi , Hideo Ishikawa , Masaaki Sakamoto
Inventor: Toshiaki Kawachi , Hideo Ishikawa , Masaaki Sakamoto
CPC classification number: C22C12/00 , B32B15/012 , B32B15/015 , C23C28/021 , C25D3/56 , C25D5/10 , C25D5/18 , C25D7/10 , F16C33/121 , F16C2204/36 , Y10S384/912 , Y10T428/12681
Abstract: Disclosed is a sliding member including an overlay layer made of a Bi based alloy comprising Cu as an essential element and at least one element selected from the group of Sn and In, wherein the Bi based alloy comprises 0.1 to 10 mass % of Cu and 0.5 to 10 mass % in total of the at least one element selected from the group of Sn and In.
Abstract translation: 公开了一种滑动构件,其包括由包含Cu作为必需元素的Bi基合金和从Sn和In组中选择的至少一种元素制成的覆层,其中所述Bi基合金包含0.1至10质量%的Cu和0.5 至少一种选自Sn和In的元素的总量为10质量%。
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公开(公告)号:US06740426B2
公开(公告)日:2004-05-25
申请号:US10263816
申请日:2002-10-04
Applicant: Toshiaki Kawachi , Hideo Ishikawa , Masaaki Sakamoto
Inventor: Toshiaki Kawachi , Hideo Ishikawa , Masaaki Sakamoto
IPC: B32B1501
CPC classification number: C23C28/021 , B32B15/013 , C22C9/02 , C22C11/00 , C22C11/04 , C22C11/06 , C22C32/0068 , C22C2204/00 , C23C28/027 , C23C28/028 , C25D7/10 , F16C33/121 , Y10S384/912 , Y10T428/12535 , Y10T428/12701
Abstract: Disclosed is a sliding member having a bearing alloy layer and a composite plating film provided on the bearing alloy layer. The composite plating film is made of a lead alloy containing 0.1 to 10 mass percent in total of copper and 0.3 to 25 volume percent in total of co-deposited inorganic particles. The outermost surface layer of the composite plating film, which has a thickness proportion of 10 to 40% to the entire thickness of the composite plating film, does not contain inorganic particles and copper. The lower layer of the composite plating film contains Cu and inorganic particles, such as Si3N4, dispersed therein.
Abstract translation: 公开了一种具有轴承合金层和设置在轴承合金层上的复合镀膜的滑动构件。 复合镀膜由含有0.1〜10质量%的铜和0.3〜25体积%的共沉积无机粒子的铅合金构成。 与复合镀膜的整个厚度相比,厚度比例为10〜40%的复合镀膜的最外表面层不含有无机粒子和铜。 复合镀膜的下层含有Cu和分散在其中的Si 3 N 4等无机粒子。
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公开(公告)号:US07063897B2
公开(公告)日:2006-06-20
申请号:US10821965
申请日:2004-04-12
Applicant: Toshiaki Kawachi , Hideo Ishikawa , Masaaki Sakamoto
Inventor: Toshiaki Kawachi , Hideo Ishikawa , Masaaki Sakamoto
CPC classification number: F16C33/12 , C25D3/54 , C25D7/10 , Y10S384/912 , Y10S428/935 , Y10T428/12681
Abstract: A Bi base material of which a Miller index (202) face has the index of orientation of not less than 30% and in which the (202) face has the index of orientation assuming a maximum value as compared with those of other faces forms a minute structure and has a surface which is not a mirror finished surface but a fine, irregular surface on which minute and uniform projections in the form of a triangular pyramid or a quadrangular pyramid congregate. Therefore, the surface easily retains oil thereon to be improved thereby in oil wettability, as a result of which an improvement in anti-seizure is achieved.
Abstract translation: 具有米勒指数(202)面的Bi基材料具有不小于30%的取向指数,并且其中(202)面具有与其它表面相比具有最大值的取向指数的Bi基材料形成 并且具有不是镜面加工表面的表面,而是具有三角锥形或四角锥形集合的微小且均匀的突起的细小的不规则表面。 因此,表面容易保持油在其上,从而提高油的润湿性,其结果是可以实现抗咬住性的提高。
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公开(公告)号:US06863441B2
公开(公告)日:2005-03-08
申请号:US10238535
申请日:2002-09-10
Applicant: Toshiaki Kawachi , Hideo Ishikawa , Masaaki Sakamoto
Inventor: Toshiaki Kawachi , Hideo Ishikawa , Masaaki Sakamoto
IPC: B32B15/01 , C22C9/04 , C22C12/00 , C23C28/02 , C25D5/18 , C25D7/10 , F16C9/00 , F16C33/12 , F16C33/06
CPC classification number: C22C12/00 , B32B15/01 , B32B15/012 , B32B15/013 , B32B15/017 , B32B15/018 , C22C9/04 , C23C28/021 , C23C28/023 , C25D5/18 , C25D7/10 , F16C9/00 , F16C33/121 , Y10S384/912
Abstract: There is provided a sliding member comprising a bearing alloy layer and an overlay layer bonded to the bearing alloy layer which overlay layer is made of Bi having a crystal grain density of 50 to 300 pieces/100 μm2. The overlay layer may be made of a Bi-base alloy containing Cu or Ag. The sliding member further comprises a conforming layer provided on the overlay layer in a case where the overlay layer is made of the Bi-based alloy.
Abstract translation: 提供了一种滑动构件,其包括轴承合金层和结合到轴承合金层的覆盖层,覆盖层由晶体密度为50至300个/ 100mum 2的Bi制成。 覆盖层可以由含有Cu或Ag的Bi基合金制成。 在覆盖层由Bi基合金制成的情况下,滑动构件还包括设置在覆盖层上的一致层。
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公开(公告)号:US06357919B1
公开(公告)日:2002-03-19
申请号:US09583557
申请日:2000-05-31
Applicant: Toshiaki Kawachi , Hideo Tsuji , Hideo Ishikawa , Takayuki Shibayama
Inventor: Toshiaki Kawachi , Hideo Tsuji , Hideo Ishikawa , Takayuki Shibayama
IPC: F16C3306
CPC classification number: C22C9/02 , B32B15/015 , C22C13/00 , F16C33/124 , Y10S384/913
Abstract: A plain bearing comprising a back metal layer, a bearing alloy layer and an overlay which coats the bearing alloy layer. The overlay is made of a lead-free tin-base alloy which comprises from more than 2 wt % to 10 wt % Ag. The lead-free tin-base alloy may further comprise 0.1 wt % to 25 wt % of one or more elements selected from a group consisting of Cu, Sb, Zn and Ni.
Abstract translation: 包括背面金属层,轴承合金层和覆盖轴承合金层的覆盖层的滑动轴承。 覆盖层由含有大于2重量%至10重量%Ag的无铅锡基合金制成。 无铅锡基合金还可以包含0.1重量%至25重量%的选自Cu,Sb,Zn和Ni的一种或多种元素。
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公开(公告)号:US06565258B1
公开(公告)日:2003-05-20
申请号:US09665672
申请日:2000-09-20
Applicant: Tatsuo Yamada , Toshiaki Kawachi , Hideo Ishikawa , Takayuki Shibayama
Inventor: Tatsuo Yamada , Toshiaki Kawachi , Hideo Ishikawa , Takayuki Shibayama
IPC: F16C1702
CPC classification number: F16C33/106 , F16C17/12 , F16C33/04 , F16C33/1075 , F16C33/12 , F16C2240/40 , F16C2240/44
Abstract: In order to enhance the fatigue resistance and the anti-seizure property while maintaining the embeddability, there is provided a plain bearing comprising a bearing alloy layer, an intermediate layer and an overlay layer sequentially formed on the inner surface of a back metal. The inner surface of the bearing alloy layer is provided with a recess “a” and protrusions “b”, thereby being made into a textured uneven surface. The protrusion has the shape of a oblique square at 45° relating to the circumferential direction, so that when a foreign particle X introduced between sliding surfaces of a shaft and the plain bearing is moved in the circumferential direction in accordance with the rotation of the shaft, the foreign particle X runs against a side edge of the protrusion “b” and moves along the side edge, thereby the embedding of the foreign particle X is promoted. If the foreign particle fails to be adequately embedded, the foreign particle leaves the side edge again.
Abstract translation: 为了在保持嵌入性的同时提高耐疲劳性和抗咬合性,提供了一种滑动轴承,其包括依次形成在背面金属的内表面上的轴承合金层,中间层和覆盖层。 轴承合金层的内表面设置有凹部“a”和凸起“b”,从而形成纹理不均匀的表面。 突出部具有与圆周方向成45度角的倾斜方形的形状,使得当轴的滑动面和滑动轴承之间引入的异物X沿着轴的旋转沿圆周方向移动时 ,异物X相对于突起“b”的侧边缘延伸并且沿着侧边缘移动,从而促进了异物X的嵌入。 如果外来颗粒不能充分地嵌入,则外来颗粒再次离开侧边缘。
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公开(公告)号:US06497513B2
公开(公告)日:2002-12-24
申请号:US09757668
申请日:2001-01-11
Applicant: Tatsuo Yamada , Toshiaki Kawachi , Hideo Ishikawa , Takayuki Shibayama
Inventor: Tatsuo Yamada , Toshiaki Kawachi , Hideo Ishikawa , Takayuki Shibayama
IPC: F16C3302
CPC classification number: F16C33/106 , F16C33/12
Abstract: In order to provide a plain bearing excellent in the anti-seizure property, a bearing metal layer is provided with a plurality of recesses different in depth on the inner surface thereof so as to form an uneven textured portion thereon, the recesses being filled with a soft overlay layer. At the beginning of the use, the overlay layer develops the conformability. When the wear proceeds to the wear level I so that the shallow recesses disappear, an intermediate layer or the bearing metal layer forming protrusions is exposed and form a condition in which the overlay is mixed. Furthermore, when the wear proceeds to the wear level II, the shallow recesses disappear while the deep recesses remain, so that the condition hardly to cause the seizure is maintained.
Abstract translation: 为了提供抗咬合性优异的滑动轴承,轴承金属层在其内表面上设置有多个不同深度的凹部,以在其上形成不均匀的纹理部分,凹部填充有 软覆盖层。 在使用开始时,覆盖层产生一致性。 当磨损进行到磨损水平I,使得浅凹陷消失时,中间层或形成凸起的轴承金属层暴露并形成覆盖层混合的状态。 此外,当磨损进行到磨损水平II时,浅凹槽消失,而深凹部保留,使得几乎不引起咬住的情况得以保持。
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公开(公告)号:US06491437B1
公开(公告)日:2002-12-10
申请号:US09644303
申请日:2000-08-23
Applicant: Tatsuo Yamada , Toshiaki Kawachi , Hideo Ishikawa , Takayuki Shibayama
Inventor: Tatsuo Yamada , Toshiaki Kawachi , Hideo Ishikawa , Takayuki Shibayama
IPC: F16C3302
CPC classification number: F16C33/14 , F16C2220/60 , F16C2223/04 , F16C2223/08
Abstract: Disclosed is a plain bearing comprising a back metal, a bearing alloy layer provided on the inner surface of the back metal, an intermediate layer provided on the bearing alloy layer and an overlay provided on the intermediate layer. The bearing alloy layer has a textured uneven inner surface, comprising a number of protrusions, which has been formed by etching of the inner surface provided with a mask. A feature and a pattern of the uneven surface can be optionally and accurately formed by designing appropriately the mask. For example, the protrusions may be a form of square, circle or lozenge cross-section, or a ridge extending in an optional direction, e.g. circumferentially, perpendicularly or obliquely to the circumference. After the overlay considerably wears, there will appear a surface state in which the bearing alloy layer, the intermediate layer and the residual soft overlay in the etched recess coexist.
Abstract translation: 公开了一种滑动轴承,其包括背面金属,设置在背面金属的内表面上的轴承合金层,设置在轴承合金层上的中间层和设置在中间层上的覆盖层。 轴承合金层具有纹理不均匀的内表面,其包括通过蚀刻具有掩模的内表面形成的多个突起。 可以通过适当地设计掩模来可选地且精确地形成不平坦表面的特征和图案。 例如,突起可以是正方形,圆形或菱形横截面的形式,或者沿任选方向延伸的脊,例如, 周向地,垂直地或倾斜地与圆周。 在覆盖层显着磨损之后,将出现表面状态,其中蚀刻凹槽中的轴承合金层,中间层和残余软覆盖层共存。
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公开(公告)号:US06382838B1
公开(公告)日:2002-05-07
申请号:US09661562
申请日:2000-09-14
Applicant: Tatsuo Yamada , Toshiaki Kawachi , Hideo Ishikawa , Takayuki Shibayama
Inventor: Tatsuo Yamada , Toshiaki Kawachi , Hideo Ishikawa , Takayuki Shibayama
IPC: F16C902
CPC classification number: F16C9/00 , F16C33/1065 , F16C33/122
Abstract: Disclosed is a plain bearing having a back metal, a bearing alloy layer and an overlay layer, in which the bearing alloy layer and the overlay layer are formed on the inner surface of the metal in this order. The inner surface of the bearing alloy is provided with circumferential broad width recesses and narrow recesses in which the overlay material is filled. The fatigue resistance and were resistance are ensured by the zone of the narrow width recesses. The plain bearing exhibits high embeddability for a foreign substance by presence of the zone of the broad width recesses.
Abstract translation: 公开了具有背面金属,轴承合金层和覆盖层的滑动轴承,其中轴承合金层和覆盖层依次形成在金属的内表面上。 轴承合金的内表面设置有周向宽宽度的凹槽和窄填充物,其中覆盖材料被填充。 通过窄宽度凹部的区域确保耐疲劳性和电阻。 滑动轴承通过宽宽度凹部的区域的存在对外来物质具有高的嵌入性。
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