Abstract:
A method of determining a print shop sustainability metric over a period of time may include, for each of a plurality of print devices in a print shop, determining a low-activity state sustainability metric value associated with the print device operating in one or more low-activity states over a period of time, determining a print shop low-activity state sustainability metric value associated with the print shop, and determining a processing state sustainability metric value associated with the print device operating in a processing state over the period of time, determining a print shop processing state sustainability metric value associated with the print shop, determining a print shop sustainability metric value and displaying one or more of the low-activity state sustainability metric values, the processing state sustainability metric values, the print shop sustainability metric value, the print shop processing state sustainability metric value and the print shop sustainability metric value.
Abstract:
A method of determining a print shop sustainability metric over a period of time may include, for each of a plurality of print devices in a print shop, determining a low-activity state sustainability metric value associated with the print device operating in one or more low-activity states over a period of time, determining a print shop low-activity state sustainability metric value associated with the print shop, and determining a processing state sustainability metric value associated with the print device operating in a processing state over the period of time, determining a print shop processing state sustainability metric value associated with the print shop, determining a print shop sustainability metric value and displaying one or more of the low-activity state sustainability metric values, the processing state sustainability metric values, the print shop sustainability metric value, the print shop processing state sustainability metric value and the print shop sustainability metric value.
Abstract:
A method of estimating heat emissions for a print shop may include determining a total heat generation value associated with a print shop over the period of time by summing a non-print production heat generation value associated with the print shop over the period of time and a print production heat generation value associated with the print shop over the period of time, determining, by a computing device, a net heat emission value associated with the print shop over the period of time by reducing the total heat generation value by a heat loss rate, and displaying one or more of the non-print production heat generation value, the print production heat generation value, the total heat generation value, and the net heat emission value.
Abstract:
A method of identifying a cell configuration for a print shop may include determining a print job size distribution for a plurality of print jobs. The method may include identifying one or more print device requirements associated with a cell in a print shop, identifying a plurality of available print devices associated with the print shop and determining, by a computing device, a plurality of different configurations of the available print devices that satisfy the one or more print device requirements. The method may include, for each configuration, determining a print job size threshold value, and determining, by the computing device, a processing time associated with processing the plurality of print jobs by a cell having the configuration and the determined print job size threshold value. The method may include selecting, by the computing device, the cell having the configuration associated with the smallest processing time.
Abstract:
A method of identifying a cell configuration for a print shop may include determining a print job size distribution for a plurality of print jobs. The method may include identifying one or more print device requirements associated with a cell in a print shop, identifying a plurality of available print devices associated with the print shop and determining, by a computing device, a plurality of different configurations of the available print devices that satisfy the one or more print device requirements. The method may include, for each configuration, determining a print job size threshold value, and determining, by the computing device, a processing time associated with processing the plurality of print jobs by a cell having the configuration and the determined print job size threshold value. The method may include selecting, by the computing device, the cell having the configuration associated with the smallest processing time.
Abstract:
The present application presents a new and improved system and method of enhanced Lean Document Production (LDP), which employs cellular manufacturing concepts. The LDP process utilizes a processor to compute a dynamic production algorithm to generate an indication of a manufacturing or print shop excess capacity level.
Abstract:
A system for determining a cause of lateness of a print job may include a computing device and a computer-readable storage medium in communication with the computing device. The computer-readable storage medium may include one or more programming instructions for identifying a late print job, identifying a plurality of document production stations that processed at least a portion of the late print job, determining an associated contribution value representing a contribution of the document production station to the lateness, determining sources of the lateness, displaying a first visual depiction that visually depicts a measure of a contribution of each of the identified document production stations to a collective lateness of the print shop, receiving a user selection of one of the document production stations and a time period, and displaying a second visual depiction of one or more print jobs processed by the document production station during the time period.
Abstract:
A machine-implemented process determines web press printing capabilities and costs of different printing organizations using a processor. The printing capabilities comprise a number of printing units and a number of supply roll stands supplying continuous print media to the printing units. A printing request is received from a print customer through a graphic user interface. The printing request is evaluated using the processor to determine printing request requirements. A comparator compares the printing request requirements with the printing capabilities and costs to identify capable printing organizations of the different printing organizations that have abilities to process the printing request. The processor calculates different print choices and costs based on the printing capabilities and costs of the capable printing organizations and outputs the different print choices and costs to the print customer through the graphic user interface.
Abstract:
The present application a new and improved system and method of enhanced Lean Document Production (LDP), which applies cellular manufacturing to document printing operations. The LDP process incorporates process friendly cells and, a push model to order to improve efficiency, reduce work in progress and smooth out the “frictions” in production environments. The current application presents an earliest-completion-time strategy for assigning jobs to cells and a dynamic-priority-based-batch-scheduling algorithm.
Abstract:
A method is provided for managing the scheduling of a plurality of print jobs for a print shop. The method includes obtaining a print job input stream including the plurality of print jobs. Each of the plurality of print jobs is scheduled for processing unless at least one of the plurality of print jobs is determined to be a disturbance job, the disturbance job causing delays in processing of other print jobs in the plurality of print jobs that would not occur but for the existence of the disturbance job in the print job input stream. The disturbance job is then assigned a processing related value that decreases over time, and scheduling of the disturbance job is delayed until the processing related value is less than a selected threshold value.