POST IMPREGNATION HEAT TREATMENT FOR SILVER-BASED EPOXIDATION CATALYSTS

    公开(公告)号:US20190022628A1

    公开(公告)日:2019-01-24

    申请号:US16043296

    申请日:2018-07-24

    Abstract: The present disclosure is directed to the preparation of silver-based HSCs. During preparation of the catalyst a selected carrier is co-impregnated with a solution containing a catalytically effective amount of silver and a promoting amount of rhenium and other promoters. After co-impregnation, the carrier is subjected to a separate heat treatment prior to calcination. Such heat treatment is conducted for between about 1 minute and about 120 minutes at temperatures between about 40° C. and about 300° C. Catalysts prepared by the present methodology evidence improved selectivity, activity and/or stability resulting in an increase in the useful life of the catalyst.

    SILVER IMPREGNATION METHOD FOR PRODUCING ETHYLENE OXIDE CATALYST WITH ENHANCED CATALYTIC ABILITY

    公开(公告)号:US20180201595A1

    公开(公告)日:2018-07-19

    申请号:US15873125

    申请日:2018-01-17

    Inventor: Serguei PAK

    Abstract: A method for producing a catalyst effective in the oxidative conversion of ethylene to ethylene oxide, the method comprising: (i) impregnating a porous refractory carrier with a sub-catalytic level of silver ion in a range of 0.1 wt % to 1 wt % of silver by weight of the carrier and silver, and at least partially reducing said silver ion to elemental silver to produce a low-silver catalyst precursor having isolated silver atoms or silver nanoparticles on surfaces of said refractory carrier; and (ii) further impregnating the low-silver catalyst precursor with a catalytic amount of silver ion of at least 10 wt % total amount of silver and at least one promoting species by weight of the carrier and silver, and subjecting the further impregnated carrier to an elevated temperature of at least 200° C. to completely reduce silver ion to elemental silver in the carrier. The low-silver catalyst precursor produced in step (i) is also described in detail. Methods for using the catalyst produced in step (ii) for the oxidative conversion of ethylene to ethylene oxide are also described.

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