Abstract:
A method is provided for estimating production capacity of a component mounting line for producing assembly boards. The component mounting line includes component-mounting-relevant devices coupled to one another, including a component mounter. Operator information is provided, which relates to an operator. Production-plan information is provided, which relates to a production plan for producing the assembly boards scheduled in the component mounting line. Based on floor-disposition information, production-lot information, event information, the operator information, and the production-plan information, a production capacity of the component mounting line is estimated. The floor-disposition information relates to a disposition of the component mounting line on a floor. The production-lot information relates to a time necessary for the component-mounting-relevant devices to produce the assembly boards. The event information relates to an event indicating that a work of the operator is necessary for the component-mounting-relevant devices and occurrence frequency indicating the number of occurrences of the event.
Abstract:
A facility configuration creation support method which supports creation of a facility configuration of a component mounting line which includes a component mounter includes a facility configuration creation step of creating a new facility configuration in which a total cost is reduced as compared to a current total cost in continuing production with a current facility configuration when producing in a specific period in the component mounting line.
Abstract:
Component information including operating parameters for numerical determination of an operation mode of an electronic component mounting operation unit (10) and a change history of the component information are stored in a component information change history storage unit (21). A mounting error occurring during an electronic component mounting operation is detected, mounting error information relating to an occurrence situation of the mounting error is recorded, a transition of the mounting error is displayed on a screen of a display unit (18), and past component information for designated date and time is read and displayed based on the designated date and time so that a correlation between change in the component information and the mounting error can be checked with ease and the component information including the operating parameter can be restored to a proper state.
Abstract:
A support pin arrangement determination assisting apparatus including a display unit which displays an image including a board image, the board image indicating a shape and an arrangement of a component on the board, a position input unit through which an arrangement position of the support pin is input, a display processing unit which causes the display unit to display a figure to be superimposed on the board image, the figure corresponding to the support pin of which the arrangement position is input, a storage unit which stores three-dimensional shape data of an electronic component and three-dimensional shape data of the support pin, an interference judging unit which judges whether or not one or some of the support pins of which arrangement positions input interfere an already mounted component, and an alarm unit which announces occurrence of interference if the interference judging unit judges the occurrence of interference.
Abstract:
A support pin arrangement determination assisting method includes displaying an image including a board image that indicates a shape and an arrangement of an already mounted component on the already mounted surface; inputting an arrangement position of the support pin to the displayed image; and displaying a composite image in which a pin arrangement image indicating the input arrangement position is superimposed on the board image. A planar image of the support pin in the pin arrangement image includes an image of a top portion of a shaft and an image of a contact portion which is located on a tip side of the top portion, which has a sectional shape smaller than that of the top portion, and which contacts and supports a lower surface of the board.
Abstract:
A component mounting method is provided in a component mounting apparatus that mounts a component onto a board using a plurality of pieces of production data linked to component data. The method includes executing, when the component data is changed, a simulation of a production cycle time based on the production data, and comparing a simulation result of the production cycle time after change of the component data with a production cycle time or a simulation result of the production cycle time before change of the component data, and outputting a comparison result.
Abstract:
There is provided a component arrangement determination method, in a component mounting apparatus including a plurality of component supply units for supplying components, for determining arrangement of the component supply units used for production of a plurality of types of component mounted boards. The method includes specifying a production frequency of each of the plurality of types of component mounted boards for a predetermined period of time, grouping the plurality of types of component mounted boards into a plurality of groups capable of being produced without changing the arrangement of the component supply units based on the production frequency, and determining arrangement, in the component mounting apparatus, of the component supply units for supplying components necessary for production of types of component mounted boards that belong to each group of the plurality of groups.
Abstract:
A support pin arrangement determination assisting apparatus includes: a display unit which displays a first board image indicating an already mounted component on the already mounted surface and a second board image indicating a component to be mounted on a mounting subject surface; a position input unit through which an arrangement position of a support pin is input to the displayed images; and a pin image display processing unit which causes the display unit to display a composite image in which a pin arrangement image indicating the input arrangement positions is superimposed on the first board image or the second board image. The pin image display processing unit can cause display of a composite image based on the first board image and a composite image based on the second board image in a switched manner.
Abstract:
A production schedule creating method includes: a schedule information acquiring step of acquiring production schedule information including a production sequence for producing a plurality of models of products, a commenceable time point, and a production deadline time point; a preparation time calculating step of calculating a preparation time taken for arrangement work of arranging members on arrangement means, for each of a plurality of models; a production time point calculating step of calculating a production commencing time point and a production end time point for each of the plurality of models; a schedule satisfaction determining step of determining whether or not a schedule satisfying condition is satisfied, for each of the plurality of models; and a sequence changing step of changing a sequence for producing an unsatisfied model that does not satisfy the schedule satisfying condition, in a case where the unsatisfied model is present.
Abstract:
A support pin arrangement determination assisting method includes: displaying an image including a board image that indicates a shape and an arrangement of an already mounted component on an already mounted surface; inputting an arrangement position of a support pin to the displayed image; superimposing a pin arrangement image indicating the input arrangement position on the board image to create a composite image; and displaying the composite image. The composite image, a first pin arrangement image, and a second pin arrangement image are superimposed on the board image. The first pin arrangement image is generated by inputting an arrangement position in a state that the board is positioned at the first mounting work position, and the second pin arrangement image is generated on the basis of the first pin arrangement image with an assumption that the board is positioned at the second mounting work position.