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公开(公告)号：US4601918A
公开(公告)日：1986-07-22
申请号：US769902
申请日：1985-08-27
CPC分类号： B05D7/20 , B05C1/06 , H01B13/065
摘要： The present invention discloses a method and apparatus for applying high solids enamels to wire wherein the enamel is heated to lower its viscosity to below about 200 cps, the heated enamel is then passed through a discrete, enclosed passageway in a first felt pad. The wire to be coated is then drawn between the first felt pad and a second felt pad in contact with the first felt pad. The wire is passed substantially perpendicular and in front of the discrete passageway of the first felt pad when it is coated with the enamel. The enamel is then formed uniformly and circumferentially about the wire as it exits the felt pads and cured in a curing oven.
摘要翻译： 本发明公开了一种用于将高固体釉料应用于线材的方法和装置，其中将搪瓷加热以将其粘度降低至低于约200cps，然后将加热的釉质通过第一毡垫中的离散封闭通道。 待涂覆的电线然后在第一毡垫和与第一毡垫接触的第二毡垫之间被拉伸。 当其涂覆有釉质时，电线基本上垂直并且在第一毡垫的离散通道的前方通过。 然后，当搪瓷离开毛毡垫并在固化炉中固化时，搪瓷均匀地周向地围绕金属线形成。
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2.发明授权Method for producing continuous length high solids enamel coated magnet wire 失效生产连续长度高固体含量的搪瓷电磁线的方法
公开(公告)号：US4611747A
公开(公告)日：1986-09-16
申请号：US734625
申请日：1985-05-15
CPC分类号： H01R43/02 , H01B13/065 , Y10T29/49888
摘要： A high speed method of producing continuous length magnet wire coated with a high solids content polymer coating composition. Copper or copper alloy wire segments are joined by brazing utilizing a braze whose melting point is greater than 1000.degree. F. and less than 1600.degree. F. The thus formed joint has a tensile strength greater than 27,000 p.s.i., and is capable of being conformed to the circumference of the wire substrate without substantially altering the surface integrity of the wire. The continuous length magnet wire is preheated to an elevated temperature. The preheated wire is coated with a noncirculating polymer enamel composition having a high solids content and a high viscosity at high speed. The enamel coated wire is then cured.
摘要翻译： 一种制造涂覆有高固含量聚合物涂层组合物的连续长度电磁线的高速方法。 铜或铜合金线段通过使用熔点大于1000°F且小于1600°F的钎焊钎焊连接。这样形成的接头具有大于27,000psi的拉伸强度，并且能够符合 线基底的圆周，而基本上不改变线的表面完整性。 将连续长度的电磁线预热到升高的温度。 预热丝线用高固体含量和高粘度的非循环聚合物搪瓷组合物涂覆。 然后将搪瓷涂层线固化。
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公开(公告)号：US4938428A
公开(公告)日：1990-07-03
申请号：US373042
申请日：1989-06-28
摘要： A wire winding system has a plurality of stations, each with a single take-up turntable driven by a variable speed motor. A mobile transfer cart is moveable to a selected station and is operable to effect transfer of the winding of wire from the full spool on the turntable to a take-up spool on the mobile transfer cart and then after the full spool at the turntable is removed and replaced by an empty spool, the mobile transfer cart will effect transfer of the winding of wire to the empty spool on the turntable. The take-up spool on the mobile transfer cart is constructed and arranged to have its effective outer diameter reduced in order to readily effect removal of the wire wound thereon after the wire is transferred to the empty spool on the turntable.
摘要翻译： 线绕系统具有多个站，每个站具有由变速电动机驱动的单个卷取转盘。 移动转运车可移动到所选择的站，并且可操作地实现将线圈的绕组从转台上的完整卷轴传送到移动传送车上的卷取卷轴，然后在转台上的完整卷轴被移除之后 并由空的卷轴替代，移动式搬运车将实现线圈的绕组转移到转盘上的空卷轴上。 移动式搬运车上的卷取卷轴被构造和布置成使其有效的外径减小，以便在将线材转移到转台上的空卷轴之后容易地去除其上缠绕的线材。
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公开(公告)号：US4869199A
公开(公告)日：1989-09-26
申请号：US83763
申请日：1987-08-10
申请人： Mohammad F. Zaman
发明人： Mohammad F. Zaman
CPC分类号： H01B13/065 , B05C3/12
摘要： A manifold bar for supplying enamel to a die bar is disclosed. A manifold bar has internal passages which provide a flow path from an enamel supply to the feed holes of a die bar. A method for directing a flow of enamel from an enamel supply to a die bar is also disclosed.
摘要翻译： 公开了一种用于将搪瓷供应到模具棒的歧管。 歧管杆具有内部通道，该通道提供从搪瓷供应到模具棒的进给孔的流动路径。 还公开了一种用于将釉质流从搪瓷供应引导到模具棒的方法。
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公开(公告)号：US4773353A
公开(公告)日：1988-09-27
申请号：US947167
申请日：1986-12-29
申请人： Mohammad F. Zaman
发明人： Mohammad F. Zaman
CPC分类号： B05C3/15 , Y10S118/22 , Y10T24/3984
摘要： A die bar carrier for use in transporting die bars for enameling magnet wire is disclosed. Such a carrier comprises a sleeve having one closed end and one open end, two sleeve cable notches, one sleeve filament notch situated therebetween, and a rod slidably disposed within the sleeve and partly extending through said open end having two rod cable notches corresponding to said sleeve cable notches, and one rod filament notch situated therebetween.
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公开(公告)号：US4759960A
公开(公告)日：1988-07-26
申请号：US941903
申请日：1986-12-12
申请人： Mohammad F. Zaman
发明人： Mohammad F. Zaman
CPC分类号： B05C3/12
摘要： A die bar having an integral locking means for selectively engaging transport cables located along the process path of a wire coating apparatus is disclosed. The locking means allows for a die bar to be threaded with wires while in a stationary position, then to engage transport cables which draws the wires along the process path until the die bar reaches a satisfactory position in the process path, where the locking means are released. Claims disclosed are drawn to a die bar with integral locking means, and to a method of transporting wires along the process path using the disclosed die bar.
摘要翻译： 公开了一种模具棒，其具有用于选择性地接合沿着电线涂布装置的处理路径定位的输送电缆的整体锁定装置。 锁定装置允许模具棒在静止位置处与导线螺纹连接，然后接合沿着处理路径牵引线的输送电缆，直到模具棒达到处理路径中的令人满意的位置，其中锁定装置是 释放 所公开的权利要求被引用到具有整体锁定装置的模具棒，以及使用所公开的模具棒沿着处理路径输送电线的方法。
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公开(公告)号：US4923133A
公开(公告)日：1990-05-08
申请号：US373041
申请日：1989-06-28
申请人： Mohammad F. Zaman , James Gerencser
发明人： Mohammad F. Zaman , James Gerencser
CPC分类号： B65H59/384 , B65H59/40 , H01F41/094
摘要： A wire winding system includes a capstan assembly for drawing wire at a substantially constant speed and a wind-up unit turntable adapted to receive a spool upon which wire is adapted to be wound. Between the capstan assembly and the wind-up unit turntable is an adjustable wire wind-up tension control system for a plurality of wire gauges. The tension control system comprises dancer means including a dancer pulley, variable weight means, including a chain with a plurality of weights affixed to the chain, and wire gauge selection means, operatively connected to the dancer means and the chain for positioning the chain to apply the predetermined weight for a selected one of the plurality of wire gauges so that a predetermined tension is placed in the wire. A linear sensor is operatively connected to the dancer means for sensing the relative position of the dancer means and providing a signal. The wind-up unit turntable is driven by a variable torque motor which is operable in response to the signal from the linear sensor to vary the torque supplied to the wire winding turntable.
摘要翻译： 线缠绕系统包括用于以基本上恒定的速度拉丝的绞盘组件和适于接收适于缠绕线的线轴的卷绕单元转盘。 在主导轴组件和卷绕单元转台之间是用于多个线规的可调节卷绕张力控制系统。 张力控制系统包括浮动装置，包括一个浮动轮，可变重量装置，包括链条，多个重量固定在链上;线规选择装置，可操作地连接到浮动装置和链条，用于定位链条以施加 对于多个线规中的所选择的一个线规的预定重量，使得预定的张力被放置在线中。 线性传感器可操作地连接到浮动装置，用于感测浮动装置的相对位置并提供信号。 卷绕单元转盘由可变转矩电动机驱动，该可变转矩电动机响应于来自线性传感器的信号而可操作以改变提供给线绕转盘的转矩。
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公开(公告)号：US4891243A
公开(公告)日：1990-01-02
申请号：US200487
申请日：1988-05-31
申请人： Mohammad F. Zaman
发明人： Mohammad F. Zaman
IPC分类号： B05C3/15
CPC分类号： B05C3/15 , Y10S118/18
摘要： A die bar carrier for use in transporting die bars for enameling magnet wire is disclosed. Such a carrier comprises a sleeve having one closed end and one open end, two sleeve cable notches, one sleeve filament notch situated therebetween, and a rod slidably disposed within the sleeve and partly extending through said open end having two rod cable notches corresponding to said sleeve cable notches, and one rod filament notch situated therebetween.
摘要翻译： 公开了用于运输用于搪瓷电磁线的模具棒的模具棒载体。 这种载体包括具有一个封闭端和一个开口端的套筒，两个套管电缆凹口，位于其间的一个套管细丝缺口，以及可滑动地设置在套筒内并且部分地延伸穿过所述开口端的杆，具有对应于所述 套筒电缆槽口和位于它们之间的一个杆细线槽口。
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