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公开(公告)号:US20180257317A1
公开(公告)日:2018-09-13
申请号:US15751772
申请日:2016-12-02
摘要: A method of molding composite materials including shaping a laminate having fiber sheets laminated over one another, by bending the laminate in an X-direction and a Y-direction, in a three-dimensional orthogonal coordinate system. The method further includes mounting the laminate that has been shaped, onto a mold material deformed in a Z-direction, impregnating a resin material into the laminate while adjusting an amount of the resin material filled in, and molding the composite materials that have cured such that the composite materials are shaped to have a first inclined surface inclined at a first inclination angle with respect to a reference plane in the Z-direction. The mold material has a first inclination molding surface that molds the first inclined surface, and a second inclination molding surface that molds a surface of the composite materials into a second inclined surface having a second inclination angle smaller than the first inclination angle.
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公开(公告)号:US20200047432A1
公开(公告)日:2020-02-13
申请号:US16607294
申请日:2018-03-08
发明人: Kodai SHIMONO , Hiroshi TOKUTOMI
摘要: A method for molding a composite material obtained by laying up a fiber-reinforced base material includes: disposing a lay-up in which the fiber-reinforced base material is laid up, on a molding surface of a molding jig; covering the lay-up with a film to hermetically seal the lay-up; supplying resin toward the lay-up from a resin supplying unit; sucking atmosphere in the film from a degassing waterproof unit while blocking the resin in the film from passing to impregnate the lay-up with the resin; and discharging the resin in the film from a resin discharging unit after the lay-up is impregnated with the resin. The resin supplying unit is provided on the film side. The degassing waterproof unit is provided on the molding surface side and along one direction in a plane perpendicular to a laying-up direction of the lay-up. The resin discharging unit is provided at the film side.
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公开(公告)号:US20240198612A1
公开(公告)日:2024-06-20
申请号:US18139596
申请日:2023-04-26
发明人: Hiroshi TOKUTOMI
IPC分类号: B29D7/01
CPC分类号: B29D7/01
摘要: Provided is a forming device including a forming tool including a first forming member, a second forming member, and a maintaining member maintaining a state in which a first region of a laminate is sandwiched between the first forming member and the second forming member, a rotation mechanism rotating the forming tool around a rotation axis X, and a first forming sheet including one end fixed to the second forming member and another end fixed to a first predetermined position, wherein the first forming member includes a first contact surface coming into contact with the first region and a first forming surface inclined at a first predetermined angle with respect to a width direction, and the rotation mechanism performs a forming operation of rotating the forming tool around the rotation axis X, thereby pressing, by the first forming sheet in contact with the second surface of the laminate, the first surface of the laminate against the first forming surface to bend the laminate.
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4.
公开(公告)号:US20230398751A1
公开(公告)日:2023-12-14
申请号:US18097557
申请日:2023-01-17
CPC分类号: B29C70/48 , B29C70/549
摘要: A manufacturing device manufactures a composite material structure by impregnating resin into a preform formed in a predetermined shape. The manufacturing device includes: a caul plate defining a space inside and covering the preform in the space; a supply part that supplies resin to the preform; a discharge part that discharges a gas from the space through a discharge hole in the caul plate; and a pressure intensifier that is provided in the space and between the caul plate and the preform and pressurizes the preform by a gas being discharged through the discharge part. The pressure intensifier has a web part facing surface facing the preform and a caul plate facing surface facing the caul plate, and through holes between the web part facing surface and the caul plate facing surface are in the pressure intensifier.
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公开(公告)号:US20190210306A1
公开(公告)日:2019-07-11
申请号:US16331120
申请日:2017-09-06
发明人: Hiroshi TOKUTOMI
IPC分类号: B29C70/48
CPC分类号: B29C70/48 , B29C43/12 , B29C43/14 , B29C43/32 , B29C70/443 , B29C70/446 , B29K2105/256 , B29K2307/04 , B29L2031/003 , B29L2031/3076
摘要: A method for molding a composite material in which a curved corner is formed between two planes by using a molding jig includes: shaping a laminated body in such a manner that a thickness of the laminated body is decreased from an outer side toward an inner side of the corner, by using the molding jig in which the angle formed by the two planes is a first bending angle, the laminated body including fiber sheets laminated so as to have the corner curved at the first bending angle; and shaping the laminated body in such a manner that the thickness is decreased from the outer side toward the inner side by curving the corner so as to form a second bending angle, by using the molding jig in which the angle formed by the two planes is the second bending angle smaller than the first bending angle.
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公开(公告)号:US20190077097A1
公开(公告)日:2019-03-14
申请号:US16085065
申请日:2017-04-05
摘要: A method for manufacturing a composite material includes placing a netlike sheet material, through which a resin composition permeates, on reinforcing fiber substrates disposed on a forming die. The method includes covering the reinforcing fiber substrates disposed on the forming die and the bag surface-smoothing sheet with a bag film to form a sealed forming space between the bag film and the forming die. The method includes infusing a resin composition into the forming space to impregnate the reinforcing fiber substrates. The method includes curing the resin composition impregnated in the reinforcing fiber substrates. Warp yarns and weft yarns are disposed in a lattice pattern and, after placing the bag surface-smoothing sheet on the reinforcing fiber substrates so that the warp yarns and the weft yarns form acute angles with respect to corners of the reinforcing fiber substrates, the bag surface-smoothing sheet projecting from the reinforcing fiber substrates is bent.
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7.
公开(公告)号:US20230339195A1
公开(公告)日:2023-10-26
申请号:US17787530
申请日:2021-03-25
发明人: Kodai SHIMONO , Hiroshi TOKUTOMI
CPC分类号: B29C70/548 , B29C70/443 , B29C70/446
摘要: A fiber-reinforced composite material molding apparatus includes a molding die, a bagging film that seals a fiber base material in the molding die to form a hermetically sealed space, an intake line that depressurizes the hermetically sealed space, and a resin injection line that injects a resin material into the fiber base material. The molding die includes a main body portion including a main groove that extends along a longitudinal direction and is connected to the resin injection line, lateral grooves that are formed at a plurality of positions in the longitudinal direction and extend along a width direction, and a step portion that extends along the longitudinal direction and is disposed between the main groove and the lateral grooves, and a lid portion that extends along the longitudinal direction, is disposed being in contact with the step portion to cover the main groove, and forms a part of a molding surface. The main body portion includes a communication groove through which the main groove is communicated with the lateral grooves.
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公开(公告)号:US20230131411A1
公开(公告)日:2023-04-27
申请号:US17797454
申请日:2020-02-10
发明人: Kodai SHIMONO , Hiroshi TOKUTOMI
摘要: A molding jig for molding a laminate, which includes reinforced fiber sheets laminated on each other, extends in the length direction, and has a cross-sectional shape having a curved portion in a cross section obtained by cutting the laminate on a plane orthogonal to the length direction, into a three-dimensional shape having a bent portion in the length direction. The molding jig includes a female die for forming the bent portion, a male die for engaging with the female die with the laminate therebetween for forming the bent portion, and a stretchable supporting member between the female die and the laminate. The laminate comes in contact with the male die on both length-direction sides of the molded bent portion, and the supporting member is over a region including the female-side molding surface.
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9.
公开(公告)号:US20190084217A1
公开(公告)日:2019-03-21
申请号:US15779975
申请日:2016-11-02
发明人: Kodai SHIMONO , Hiroshi TOKUTOMI
摘要: A method for molding composite material such as a spar formed with a curved corner part is provided with: a first shaping step of shaping a laminate so that the board thickness of the laminate is reduced from the outside of the corner part toward the inside thereof, the laminate having the corner part curved at a first bending angle and comprising fiber sheets laminated to each other; and a second shaping step of curving the corner part of the laminate to form a second bending angle smaller than the first bending angle, and shaping the laminate so that the board thickness of the laminate is reduced from the inside of the corner part toward the outside thereof.
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10.
公开(公告)号:US20180126604A1
公开(公告)日:2018-05-10
申请号:US15572363
申请日:2016-07-29
发明人: Hiroshi TOKUTOMI
摘要: It is provided a fiber-reinforced-plastic producing device, a movable stage, a shaped fabric producing method, and a fiber-reinforced-plastic producing method, with which when a fabric is bent in a resin transfer molding method, wrinkles can be prevented from being formed in the vicinity of the bent portion. The fiber-reinforced-plastic producing device includes a molding die having a first placement surface on which a fabric is placed, and a formation surface having a predetermined angle with respect to the first placement surface; and a movable stage having a second placement surface on which an end section of the fabric is placed, and located adjacent to the molding die, wherein the movable stage is configured so as to be movable below the first placement surface after the second placement surface forms a continuous plane with the first placement surface and is inclined with respect to the first placement surface.
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