公开(公告)号：US07833936B2

公开(公告)日：2010-11-16

申请号：US11712410

申请日：2007-03-01

申请人： Kazushige Ohno ,  Kazutake Ogyu ,  Masayuki Hayashi ,  Masafumi Kunieda

发明人： Kazushige Ohno ,  Kazutake Ogyu ,  Masayuki Hayashi ,  Masafumi Kunieda

IPC分类号： B01J23/00 ,  B01J21/00 ,  B01J20/00

CPC分类号： C04B38/0006 ,  B01J23/02 ,  B01J35/04 ,  C04B35/10 ,  C04B35/565 ,  C04B38/0022 ,  C04B2111/00129 ,  C04B2111/00793 ,  C04B2111/0081 ,  C04B2111/2084 ,  F01N3/2803 ,  Y10T428/1234 ,  C04B38/0054 ,  C04B38/0074 ,  C04B41/5031

摘要： The present invention provides a method for producing a honeycomb structure which carries a catalyst component containing at least one element selected from the group consisting of alkali metals and alkaline earth metals and purifies exhaust emissions. The method of the invention includes: a starting material mixing step of mixing ceramic particles having a predetermined average particle size, fine particles being composed of the same material as the ceramic particles and having an average particle size smaller than the predetermined average particle size, and an erosion-resistant material or a precursor thereof which inhibits the catalyst component from eroding the ceramic particles more effectively than an oxide of the element contained in the ceramic particles, to prepare a puddle; a molding and firing step of molding the puddle into a molded body and firing the molded body to sinter the molded body and to allow a ceramic particle protection material composed of the erosion-resistant material or the precursor thereof to be present on the surface of the molded body; and a catalyst-carrying step of making the fired molded body to carry the catalyst component.

摘要翻译： 本发明提供了一种蜂窝结构体的制造方法，该蜂窝结构体含有含有选自碱金属和碱土金属中的至少一种元素的催化剂成分，并净化废气排放物。 本发明的方法包括：将具有预定平均粒度的陶瓷颗粒混合的原料混合步骤，由与陶瓷颗粒相同的材料构成并具有小于预定平均粒度的平均粒径的细颗粒，以及 耐腐蚀材料或其前体，其抑制催化剂组分比陶瓷颗粒中所含元素的氧化物更有效地侵蚀陶瓷颗粒，以制备熔池; 模制和煅烧步骤，将熔池模制成型体，并烧制成型体以烧结成型体，并允许由抗侵蚀材料或其前体组成的陶瓷颗粒保护材料存在于 成型体; 以及使烧成的成型体携带催化剂成分的催化剂负载工序。

公开(公告)号：US07449427B2

公开(公告)日：2008-11-11

申请号：US11518998

申请日：2006-09-12

申请人： Kazushige Ohno ,  Hiroki Sato ,  Masayuki Hayashi ,  Kazutake Ogyu

发明人： Kazushige Ohno ,  Hiroki Sato ,  Masayuki Hayashi ,  Kazutake Ogyu

IPC分类号： B01J23/02 ,  B32B3/12 ,  B28B1/00 ,  B28B3/00 ,  B28B5/00 ,  C04B33/32 ,  C04B33/36 ,  C04B35/64

CPC分类号： B01D46/2429 ,  B01D2046/2433 ,  B01D2046/2437 ,  B01D2046/2496 ,  B01D2279/30 ,  B01J35/04 ,  F01N3/0222 ,  F01N3/2828 ,  F01N2330/48 ,  F01N2450/28 ,  Y02T10/20 ,  Y10T428/24149

摘要： The honeycomb structured body of the present invention is a honeycomb structured body in which a plurality of porous ceramic members are combined with one another through an adhesive layer, each of the porous ceramic members having a plurality of cells which are allowed to penetrate in a longitudinal direction with a wall portion therebetween and either one end of which is sealed, with a catalyst supporting layer being adhered to the wall portion, wherein an average pore diameter of the porous ceramic member is larger than an average particle diameter of particles constituting the catalyst supporting layer, and when a pore diameter distribution of the porous ceramic member and a particle diameter distribution of particles constituting the catalyst supporting layer are drawn with the pore diameter and the particle diameter being on the same axis, a pore volume in an overlapped area of both the distributions is about 10% or less to the entire pore volume of the porous ceramic member.

摘要翻译： 本发明的蜂窝结构体是蜂窝结构体，其中多个多孔陶瓷构件通过粘合剂层彼此结合，每个多孔陶瓷构件具有多个细胞，其允许纵向穿透 方向，其间具有壁部，并且其一端被密封，催化剂支撑层粘附到壁部，其中多孔陶瓷构件的平均孔径大于构成催化剂载体的颗粒的平均粒径 层，并且当多孔陶瓷构件的孔径分布和构成催化剂负载层的颗粒的粒径分布以孔径和粒径在同一轴线上被拉伸时，两者的重叠区域中的孔体积 该分布对于多孔陶瓷构件的整个孔体积为大约10％或更小。

公开(公告)号：US20070154728A1

公开(公告)日：2007-07-05

申请号：US11712410

申请日：2007-03-01

申请人： Kazushige Ohno ,  Kazutake Ogyu ,  Masayuki Hayashi ,  Masafumi Kunieda

发明人： Kazushige Ohno ,  Kazutake Ogyu ,  Masayuki Hayashi ,  Masafumi Kunieda

IPC分类号： B32B3/12 ,  C04B33/32

CPC分类号： C04B38/0006 ,  B01J23/02 ,  B01J35/04 ,  C04B35/10 ,  C04B35/565 ,  C04B38/0022 ,  C04B2111/00129 ,  C04B2111/00793 ,  C04B2111/0081 ,  C04B2111/2084 ,  F01N3/2803 ,  Y10T428/1234 ,  C04B38/0054 ,  C04B38/0074 ,  C04B41/5031

摘要： The present invention provides a method for producing a honeycomb structure which carries a catalyst component containing at least one element selected from the group consisting of alkali metals and alkaline earth metals and purifies exhaust emissions. The method of the invention includes: a starting material mixing step of mixing ceramic particles having a predetermined average particle size, fine particles being composed of the same material as the ceramic particles and having an average particle size smaller than the predetermined average particle size, and an erosion-resistant material or a precursor thereof which inhibits the catalyst component from eroding the ceramic particles more effectively than an oxide of the element contained in the ceramic particles, to prepare a puddle; a molding and firing step of molding the puddle into a molded body and firing the molded body to sinter the molded body and to allow a ceramic particle protection material composed of the erosion-resistant material or the precursor thereof to be present on the surface of the molded body; and a catalyst-carrying step of making the fired molded body to carry the catalyst component.

摘要翻译： 本发明提供了一种蜂窝结构体的制造方法，该蜂窝结构体含有含有选自碱金属和碱土金属中的至少一种元素的催化剂成分，并净化废气排放物。 本发明的方法包括：将具有预定平均粒度的陶瓷颗粒混合的原料混合步骤，由与陶瓷颗粒相同的材料构成并具有小于预定平均粒度的平均粒径的细颗粒，以及 耐腐蚀材料或其前体，其抑制催化剂组分比陶瓷颗粒中所含元素的氧化物更有效地侵蚀陶瓷颗粒，以制备熔池; 模制和煅烧步骤，将熔池模制成型体，并烧制成型体以烧结成型体，并允许由抗侵蚀材料或其前体组成的陶瓷颗粒保护材料存在于 成型体; 以及使烧成的成型体携带催化剂成分的催化剂负载工序。

公开(公告)号：US20070028575A1

公开(公告)日：2007-02-08

申请号：US11496431

申请日：2006-08-01

申请人： Kazushige Ohno ,  Hiroki Sato ,  Masayuki Hayashi ,  Kazutake Ogyu

发明人： Kazushige Ohno ,  Hiroki Sato ,  Masayuki Hayashi ,  Kazutake Ogyu

IPC分类号： B01D39/20

CPC分类号： B01D46/2429 ,  B01D2046/2433 ,  B01D2046/2437 ,  B01D2046/2496 ,  B01D2279/30 ,  B01J35/04 ,  C04B38/0006 ,  C04B2111/0081 ,  F01N3/0222 ,  F01N3/035 ,  F01N2330/06 ,  F01N2330/48 ,  Y10S55/05 ,  Y10S55/10 ,  Y10S55/30 ,  C04B35/00 ,  C04B38/0058 ,  C04B38/008

摘要： A honeycomb structured body of the present invention is a honeycomb structured body in which a plurality of porous ceramic members are combined with one another through an adhesive layer, each of the porous ceramic members having a plurality of cells which are allowed to penetrate in a longitudinal direction with a wall portion therebetween and either one end of which is sealed, with a catalyst supporting layer being adhered to the wall portion, wherein, supposing that the rate of the pore volume of pores having a pore diameter of 10 μm or less to the entire pore volume of the porous ceramic member is X1 (%), the porosity is Y1 (%) and the weight of the catalyst supporting layer is Z1 (g/l), these X1, Y1 and Z1 are allowed to satisfy the following expressions (1) and (2): X1≦20−Z1/10  (1), and Y1≧35+7Z1/40  (2) (where about 20≦Z1≦about 150).

摘要翻译： 本发明的蜂窝结构体是蜂窝结构体，其中多个多孔陶瓷构件通过粘合剂层彼此结合，每个多孔陶瓷构件具有多个细胞，其允许纵向穿透 方向，其间具有壁部分，并且其一端被密封，催化剂支撑层粘附到壁部分，其中，假设孔径为10μm或更小的孔的孔体积相对于 多孔陶瓷构件的整个孔体积为X 1（％），孔隙率为Y 1（％），催化剂负载层的重量为Z < 1（g / l），这些X 1，Y 1和Z 1被允许满足下列表达式（1 ）和（2）：<？in-line-formula description =“In-line Formulas”end =“lead”？> X <1> <= 20 -Z 1 / 10（1）和<？in-line-formula description =“联机表单 ulae“end =”tail“？> <？in-line-formula description =”In-line formula“end =”lead“？> Y <1> = 35 + 7Z < / SUB> / 40（2）<？in-line-formula description =“In-line Formulas”end =“tail”？>（其中约20 <= Z <1> <= 150） 。

公开(公告)号：US20060135343A1

公开(公告)日：2006-06-22

申请号：US11289611

申请日：2005-11-30

申请人： Kazushige Ohno ,  Kazutake Ogyu ,  Masayuki Hayashi

发明人： Kazushige Ohno ,  Kazutake Ogyu ,  Masayuki Hayashi

IPC分类号： C04B38/00 ,  D02G3/00 ,  C03C3/095

CPC分类号： F01N3/0222 ,  B01D46/0001 ,  B01D46/2429 ,  B01D46/2444 ,  B01D46/2459 ,  C04B35/565 ,  C04B35/6303 ,  C04B38/0009 ,  C04B2111/00793 ,  C04B2201/32 ,  C04B2235/322 ,  C04B2235/383 ,  C04B2235/5436 ,  C04B2235/5445 ,  C04B2235/5472 ,  C04B2235/656 ,  C04B2235/80 ,  C04B2235/85 ,  C04B2235/96 ,  C04B2235/9607 ,  F01N2330/30 ,  Y02T10/20 ,  Y10T428/24149 ,  Y10T428/2975 ,  C04B35/10 ,  C04B38/0038

摘要： A sintering aid for promoting sintering of ceramic particles and fine particles that are the same materials as ceramic particles and have smaller average particle diameter are mixed to obtain a puddle. The average particle diameter of ceramic particles is preferably about in a range of 5 to 100 μm; the average particle diameter of the fine particles is preferably about in a range of 0.1 to 1.0 μm, and the average particle diameter of the sintering aid is preferably about in a range of 0.1 to 10 μm. As the sintering aid, for example, alumina is used. This puddle is extrusion molded into a honeycomb shape and the molded object is fired at a firing temperature lower than a temperature for sintering without mixing a sintering aid. The thermal conductivity of the obtained honeycomb structure 10 shows about 60% or more of the thermal conductivity of a fired body fired without adding a sintering aid to ceramic particles and shows about 12 W/m·K or more at 20° C.

摘要翻译： 混合用于促进与陶瓷颗粒相同的材料和平均粒径较小的陶瓷颗粒和细颗粒的烧结的烧结助剂，以获得熔池。 陶瓷粒子的平均粒径优选为5〜100μm左右的范围。 微粒的平均粒径优选为0.1〜1.0μm的范围，烧结助剂的平均粒径优选为0.1〜10μm左右。 作为烧结助剂，例如使用氧化铝。 该熔池挤出成型为蜂窝状，在不混合烧结助剂的烧成温度以下烧成的烧成温度下进行烧成。 所获得的蜂窝结构体10的导热率表示在不向陶瓷颗粒添加烧结助剂的情况下烧成的烧制体的导热率的约60％以上，在20℃下为约12W / m·K以上

公开(公告)号：US20060179803A1

公开(公告)日：2006-08-17

申请号：US11335695

申请日：2006-01-20

申请人： Kazushige Ohno ,  Kazutake Ogyu ,  Masayuki Hayashi

发明人： Kazushige Ohno ,  Kazutake Ogyu ,  Masayuki Hayashi

IPC分类号： B01D46/00

CPC分类号： F01N3/0222 ,  C04B35/565 ,  C04B35/62813 ,  C04B35/62831 ,  C04B35/6303 ,  C04B35/632 ,  C04B38/0006 ,  C04B2111/00793 ,  C04B2235/3217 ,  C04B2235/322 ,  C04B2235/383 ,  C04B2235/428 ,  C04B2235/449 ,  C04B2235/5436 ,  C04B2235/5445 ,  C04B2235/5472 ,  C04B2235/656 ,  C04B2235/80 ,  C04B2235/96 ,  F01N2330/14 ,  F01N2450/28 ,  Y02T10/20 ,  Y10S55/05 ,  Y10S55/10 ,  Y10S55/30 ,  Y10S264/48 ,  C04B38/0054

摘要： Ceramic particles, fine particles having smaller average particle diameter smaller than that of the ceramic particles and a reduction-resistant material are mixed to obtain a puddle. The reduction-resistant material is a material that is reduced by carbon at a higher temperature as compared with a temperature at which an oxide (for example, silica) of an element contained in the ceramic particles is reduced. The average particle diameter of the ceramic particles is preferably about in a range of 5 to 100 μm and the average particle diameter of the fine particles is preferably about in a range of 0.1 to 10 μm. The reduction-resistant material is, for example, alumina. This puddle is extrusion molded into a honeycomb filter and the molded object is sintered at about 1600 to 2200° C.

摘要翻译： 混合陶瓷颗粒，平均粒径小于陶瓷颗粒的小颗粒和还原性材料，以获得熔池。 耐还原性材料是与陶瓷颗粒中含有的元素的氧化物（例如二氧化硅）降低的温度相比，在较高温度下由碳还原的材料。 陶瓷粒子的平均粒径优选为5〜100μm左右，微粒的平均粒径优选为0.1〜10μm左右。 还原性材料是例如氧化铝。 将该熔池挤出成型为蜂窝过滤器，并将成型物体在约1600至2200℃下烧结。

公开(公告)号：US07731774B2

公开(公告)日：2010-06-08

申请号：US11496431

申请日：2006-08-01

申请人： Kazushige Ohno ,  Hiroki Sato ,  Masayuki Hayashi ,  Kazutake Ogyu

发明人： Kazushige Ohno ,  Hiroki Sato ,  Masayuki Hayashi ,  Kazutake Ogyu

IPC分类号： B01D46/20 ,  B01D39/20 ,  F01N3/022

CPC分类号： B01D46/2429 ,  B01D2046/2433 ,  B01D2046/2437 ,  B01D2046/2496 ,  B01D2279/30 ,  B01J35/04 ,  C04B38/0006 ,  C04B2111/0081 ,  F01N3/0222 ,  F01N3/035 ,  F01N2330/06 ,  F01N2330/48 ,  Y10S55/05 ,  Y10S55/10 ,  Y10S55/30 ,  C04B35/00 ,  C04B38/0058 ,  C04B38/008

摘要： A honeycomb structured body of the present invention is a honeycomb structured body in which a plurality of porous ceramic members are combined with one another through an adhesive layer, each of the porous ceramic members having a plurality of cells which are allowed to penetrate in a longitudinal direction with a wall portion therebetween and either one end of which is sealed, with a catalyst supporting layer being adhered to the wall portion, wherein, supposing that the rate of the pore volume of pores having a pore diameter of 10 μm or less to the entire pore volume of the porous ceramic member is X1 (%), the porosity is Y1 (%) and the weight of the catalyst supporting layer is Z1 (g/l), these X1, Y1 and Z1 are allowed to satisfy the following expressions (1) and (2): X1≦20−Z1/10  (1), and Y1≧35+7Z1/40  (2) (where about 20≦Z1≦about 150).

摘要翻译： 本发明的蜂窝结构体是蜂窝结构体，其中多个多孔陶瓷构件通过粘合剂层彼此结合，每个多孔陶瓷构件具有多个细胞，其允许纵向穿透 方向，其间具有壁部分，并且其一端被密封，催化剂支撑层粘附到壁部分，其中，假设孔径为10μm以下的孔的孔体积相对于 多孔陶瓷构件的整个孔体积为X1（％），孔隙率为Y1（％），催化剂负载层的重量为Z1（g / l），使这些X1，Y1，Z1满足下式 （1）和（2）：X1＆nlE; 20-Z1 / 10（1）和Y1≥35+ 7Z1 / 40（2）（其中约20＆lt; Z1; Z1＆nlE;约150）。

公开(公告)号：US07341614B2

公开(公告)日：2008-03-11

申请号：US11487328

申请日：2006-07-17

申请人： Masayuki Hayashi ,  Kazutake Ogyu ,  Akihiro Ohira ,  Kazushige Ohno

发明人： Masayuki Hayashi ,  Kazutake Ogyu ,  Akihiro Ohira ,  Kazushige Ohno

IPC分类号： B01D46/00 ,  F01N3/022

CPC分类号： B01D46/2474 ,  B01D46/2429 ,  B01D46/2459 ,  B01D46/2466 ,  B01D46/247 ,  B01D2046/2437 ,  B01D2046/2496 ,  B01D2275/30 ,  B01J23/42 ,  B01J35/04 ,  B01J37/0242 ,  C04B35/195 ,  C04B35/565 ,  C04B35/584 ,  C04B37/005 ,  C04B38/0009 ,  C04B38/0019 ,  C04B2111/00793 ,  C04B2111/0081 ,  C04B2235/3826 ,  C04B2235/425 ,  C04B2235/528 ,  C04B2235/5436 ,  C04B2235/5472 ,  C04B2237/064 ,  C04B2237/365 ,  C04B2237/62 ,  Y10S55/10 ,  Y10S55/30 ,  C04B38/0054 ,  C04B38/0074 ,  C04B38/068

摘要： The invention provides a filter that has a plurality of through holes and satisfies the expression 2.5×A/B+52.5≦C≦2.5×A/B+60.2 (A≦20, 0

摘要翻译： 本发明提供了一种具有多个通孔的滤波器，满足2.5×A / B +52.5≤C≤2.5×A / B + 60.2（A <= 20,0