Porous silicon dioxide-carbon composite and method for preparing high-purity granular beta-phase silicon carbide powder with using the same

    公开(公告)号:US09994454B2

    公开(公告)日:2018-06-12

    申请号:US15075751

    申请日:2016-03-21

    CPC classification number: C01B32/956

    Abstract: The present disclosure relates to porous silicon dioxide-carbon composites and a method for preparing high-purity β-phase silicon carbide granular powders using the same. More particularly, it relates to a method for preparing high-purity β-phase silicon carbide granular powders in accordance with a first step of preparing gel wherein carbon compounds are uniformly dispersed in silicon dioxide network structures generated by a sol-gel process using a silicon compound and a carbon compound in a liquid state as raw materials, a second step of preparing porous silicon dioxide-carbon composites, in which the carbon compounds are solidified, dried and then thermally treated to have a high specific area, and a third step of conducting both of a direct reaction between carbon and metallic silicon and a carbothermal reduction between carbon and silicon dioxide through a two-step treatment process of the prepared porous silicon dioxide-carbon composites powders with the added metallic silicon, wherein the average particle size, particle size distribution and purity of the silicon carbide powder can be adjusted by controlling a heating rate, a heat treatment temperature and time during the heat treatment process.

    Method for preparing ultrahigh-purity silicon carbide powder

    公开(公告)号:US10106423B2

    公开(公告)日:2018-10-23

    申请号:US15072724

    申请日:2016-03-17

    Abstract: The present invention relates to a method for preparing an ultrahigh-purity silicon carbide powder, more particularly to a method for preparing an ultrahigh-purity silicon carbide granular powder by preparing a gel wherein a silicon compound and a carbon compound are uniformly dispersed via a sol-gel process using a liquid state silicon compound and a solid or liquid state carbon compound of varying purities as raw materials, preparing a silicon dioxide-carbon (SiO2—C) composite by pyrolyzing the prepared gel, preparing a silicon carbide-silicon dioxide-carbon (SiC—SiO2—C) composite powder via two-step carbothermal reduction of the prepared silicon dioxide-carbon composite, adding a silicon metal and then conducting carbonization and carbothermal reduction at the same time by heat treating, thereby growing the synthesized silicon carbide particle with an increased yield of the silicon carbide.

    Method for manufacturing SiC powders with high purity
    3.
    发明授权
    Method for manufacturing SiC powders with high purity 有权
    制造高纯度SiC粉末的方法

    公开(公告)号:US09487405B2

    公开(公告)日:2016-11-08

    申请号:US13826521

    申请日:2013-03-14

    CPC classification number: C01B31/36 C01B32/956

    Abstract: Disclosed herein is a method for manufacturing SiC powders with a high purity, and more particularly, a method for manufacturing SiC powders with a high purity by reating a solid phase carbon source as raw materials with gas phase silicon sources generated from a starting material composed of metallic silicon and silicon dioxide powders and, in which it is easy to control the size and crystalline phase of the SiC powders by changing the compositions of the gas phase silicon source to the solid phase carbon source mole ratio, and the temperature and time for the heat treatment.

    Abstract translation: 本发明公开了一种高纯度SiC粉末的制造方法,更具体地说,涉及一种以固相碳源为原料制造具有高纯度的SiC粉末的方法,所述SiC粉末是由由 金属硅和二氧化硅粉末,其中通过将气相硅源的组成改变为固相碳源摩尔比容易控制SiC粉末的尺寸和结晶相,并且其温度和时间 热处理。

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