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公开(公告)号：US4689980A
公开(公告)日：1987-09-01
申请号：US907475
申请日：1986-09-15
摘要： A method for simultaneously forming splines and an annular groove in a metal piece having a central portion and ends on each side thereof, the method including the steps of forming a substantially U-shaped annular recess (56) along the central portion of the workpiece which has a flat base and spaced sidewalls which are spaced apart to a greater distance than the side walls of the groove (82) to be formed, deforming the recess (56) to initially form a groove (82) therein, progressively and simultaneously forming splines in the ends of the workpiece and forming the groove (82) in the recess of the workpiece, and moving metal outwardly and upwardly from the recess as the groove (82) is formed to fill the remainder of the recess (56) and form the sidewalls of the groove (82).
摘要翻译： 一种用于在金属片上同时形成花键和环形槽的方法，该金属片的每一侧具有中心部分和端部，该方法包括以下步骤：沿着工件的中心部分形成基本上U形的环形凹部（56） 具有平坦的基部和间隔开的侧壁，其间隔开比要形成的凹槽（82）的侧壁更大的距离，使凹部（56）变形以最初在其中形成凹槽（82），逐渐地并且同时形成花键 在工件的端部并且在工件的凹部中形成凹槽（82），并且当形成凹槽（82）以便填充凹部（56）的其余部分时，从凹部向外和向上移动金属，并形成 凹槽（82）的侧壁。
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公开(公告)号：US4644772A
公开(公告)日：1987-02-24
申请号：US769581
申请日：1985-08-26
摘要： A machine (10) for forming grooves and splines in workpiece (32) including a mounting assembly (26,28,34,36) defining a support axis for rotatably supporting the workpiece (32) for rotary movement about the axis, and dies (38,40;90,92) including opposed spline forming toothed work surfaces (46) spaced on opposite sides of the support axis for forming splines therein when the work surfaces (46) are moved relative to one another. Each of the dies (38,40;90,92) include a body portion (68) having an elongated straight slot formed therein transverse to the toothed work surfaces (46). A groove forming element (48) removably mounted in the slot simultaneously deforms the workpiece to form a groove as the toothed work surfaces (46) form spline in the workpieces. The groove forming element (48) has a constant width when viewed in transverse cross section and has a portion secured in the slot and a groove forming edge extending from the slot. The edge has leading portion and a trailing portion. The element progressively increases in height above the work surface from the leading portion (58) to the trailing portion (60). The edge becomes progressively squared in transverse cross section from the leading portion (58) to the trailing portion (60).
摘要翻译： 一种用于在工件（32）中形成凹槽和花键的机器（10），包括限定支撑轴线的安装组件（26,28,34,36），用于可旋转地支撑工件（32）以围绕轴线旋转运动，并且模具 38,40; 90,92）包括相对的花键形成齿形工作表面（46），所述齿形工作表面（46）在所述支撑轴线的相对侧上间隔开，用于当所述工作表面（46）相对于彼此移动时在其中形成花键。 每个模具（38,40; 90,92）包括主体部分（68），其具有横向于齿形工作表面（46）形成的细长直槽。 当齿形工件表面（46）在工件中形成花键时，可移除地安装在槽中的槽形成元件（48）同时使工件变形以形成槽。 当从横截面观察时，槽形成元件（48）具有恒定的宽度，并且具有固定在槽中的部分和从槽延伸的槽形成边缘。 该边缘具有引导部分和尾部。 该元件从工作表面从引导部分（58）逐渐增加到后部（60）。 在从导引部分（58）到尾部（60）的横截面中，边缘逐渐变平。
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公开(公告)号：US4779476A
公开(公告)日：1988-10-25
申请号：US19363
申请日：1987-02-26
申请人： Carl E. Anderson , James T. Killop
发明人： Carl E. Anderson , James T. Killop
CPC分类号： B21D53/28 , B21H5/02 , B21H5/027 , Y10T74/1987
摘要： A power transmission member (42), as well as apparatus (10,110,210) and method for forming the power transmission member (42) from a thin-walled blank. The apparatus (10,110,210) comprises a pair of opposed toothed dies (26,30;112,114;138,140). A toothed mandrel (40) is rotatably supported between the dies and received within the sleeve portion (46), flatly engaging an annular end wall (44) of the member. The dies (26,30;112,114;138,140) and mandrel (40) have chamfered surfaces (68,70), respectively, for forming a chamfered flange (66) on the power transmission member (42) as the toothed surfaces of the dies are relatively moved during the splining operation. A loading notch (122) is formed intermediately along the toothed work surfaces of each die member (112,114;138,140) for receiving a blank to be splined when the notches (122) are vertically aligned with one another in a neutral or loading position on opposite sides of the mandrel. Groups or rough (124,126,128) and finish (130,132) forming teeth are spaced along opposite sides of the notches (122 ), and progressively increase in height from group-to-group away from the notches. Initial opposed movement of the dies (112,114;138,140) from the loading position simultaneously engages opposing pairs of similar rough forming teeth (124,126,128) and the mandrel teeth (48) with the sleeve portion (46) therebetween, rough forming splines therein. The dies (112,114;138,140) are then moved in the reverse direction, simultaneously engaging opposed pairs of similar finishing teeth (130,132) and the mandrel teeth (48) with the sleeve (46) therebetween to finish forming the splines (64) therein. Opposed rows of raised synchronizing teeth (142) respectively extend along the toothed work surfaces of the dies and mandrel and are spaced inwardly therefrom, meshing together to rotate the mandrel and coordinate the relative movement of the dies and mandrel during a splining operation.
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4.发明授权Method and apparatus for cold sizing a round workpiece having multiple diameters 失效用于对具有多个直径的圆形工件进行冷定径的方法和装置
公开(公告)号：US4712410A
公开(公告)日：1987-12-15
申请号：US787273
申请日：1985-10-15
申请人： James T. Killop
发明人： James T. Killop
CPC分类号： B21H3/022
摘要： A method and apparatus (12) for cold sizing a round workpiece (14) having round surfaces of cylindrical shapes that are coaxial about a central axis A of the workpiece and have different diameters. A support (54,55) rotatably mounts the workpiece (14) about its central axis A between a pair of die assemblies (24a, 24b) which are spaced from each other. Each die assembly (24a,24b) includes a plurality of dies (56,58,60,62) that are respectively aligned with the round surfaces (46,48,50,52) of the workpiece (14). Movement of the die assemblies in opposite directions as each other engages sizing surfaces (66,68,70,72) of the dies with the aligned round surfaces of the workpiece to pressure size the workpiece surfaces. In one embodiment of the sizing apparatus (12), the die assemblies (24a, 24b) have elongated shapes and are moved rectilinearly in a parallel relationship to each other to perform the sizing. Another rotary embodiment of the sizing apparatus (12') includes rotary die assemblies (24a',24 b') mounted by associated spindles (85) whose rotation likewise pressure sizes the round workpiece surfaces. Both embodiments of the sizing apparatus are disclosed as including forming productions for forming projections such as splines (82) and/or a helical thread (84) on the sized surfaces of the workpiece.
摘要翻译： 一种用于对具有圆形形状的圆形表面的圆形工件（14）进行冷定径的方法和装置（12），所述圆形工件具有与工件的中心轴线A同轴且具有不同直径的圆柱形形状。 支撑件（54,55）将工件（14）围绕其中心轴线A可旋转地安装在彼此间隔开的一对模具组件（24a，24b）之间。 每个模具组件（24a，24b）包括分别与工件（14）的圆形表面（46,48,50,52）对准的多个模具（56,58,60,62）。 模具组件在相反方向上的移动彼此接合具有对准的工件的圆形表面的模具的尺寸表面（66,68,70,72）以对工件表面施加压力尺寸。 在尺寸设备（12）的一个实施例中，模具组件（24a，24b）具有细长形状并且彼此平行地直线移动以执行尺寸调整。 尺寸调节装置（12'）的另一旋转实施例包括由相关联的主轴（85）安装的旋转模具组件（24a'，24b'），旋转模具组件的旋转同样地压缩圆形工件表面的尺寸。 公开了尺寸设备的两个实施例，包括在工件的尺寸表面上形成诸如花键（82）和/或螺旋螺纹（84）的突起的成形制品。
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公开(公告)号：US4418454A
公开(公告)日：1983-12-06
申请号：US478807
申请日：1983-03-25
申请人： James T. Killop
发明人： James T. Killop
CPC分类号： B23F19/007 , B21H5/022 , B24B39/00 , B21H5/027 , Y10T29/477
摘要： A rack (12,14) for burnishing toothed gears (16) in cooperation with another like rack so as to provide accentuated axial crowns on the burnished teeth is disclosed as having a unitary body (42) of an elongated shape with leading and trailing ends (44,46) and a toothed forming face (48) extending between the ends. The toothed forming face (48) includes a leading section a of teeth that extend parallel to a mounting surface (54) of the rack body and at least one section of inclined teeth (50) preferably embodied by an intermediate section b and a trailing section c. A fixture (60) for grinding the inclined tooth sections b and c on a pair of cooperable racks (12,14) includes a pair of inclined support surfaces (66,68) and a clamp (70) for clamping the rack bodies during the inclined tooth grinding.
摘要翻译： 公开了一种用于与另一个相似的齿条配合的用于抛光齿轮（16）的齿条（12,14），以便在抛光齿上提供加强的轴向冠部，其具有细长形状的整体（42），其具有前端和后端 （44,46）和在端部之间延伸的齿形成面（48）。 齿形成面（48）包括平行于齿条体的安装表面（54）延伸的齿的引导部分a和至少一部分倾斜的齿（50），优选地由中间部分b和尾部 C。 用于研磨一对可配合齿条（12,14）上的倾斜齿部分b和c的夹具（60）包括一对倾斜支撑表面（66,68）和用于在 倾斜磨牙。
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公开(公告)号：US4399678A
公开(公告)日：1983-08-23
申请号：US239264
申请日：1981-03-02
申请人： James T. Killop
发明人： James T. Killop
摘要： A toothed rack (22) disclosed has a toothed forming face (24) of a novel construction for forming splines (42) in a thin-wall sleeve (36) of a power transmission member (28) by meshing of the rack and a toothed mandrel (26) with the sleeve therebetween to form the splines. The toothed forming face has leading, intermediate, and trailing tooth groups (40a, 40b, 40c) that perform the splining. The pitch line tooth thickness of the leading tooth group is at least equal to and preferably greater than the pitch line tooth thickness of the trailing tooth group which has an addendum of a greater height than the leading tooth group. The teeth of the intermediate tooth group have an addendum height that is shorter than the teeth of the trailing tooth group and preferably equal to the addendum height of the leading tooth group. The pitch line tooth thickness of the leading tooth group is equal to and preferably greater than the pitch line tooth thickness of the intermediate tooth group. The profile of the intermediate teeth from the tip to the root thereof is the same as the profile of the trailing teeth from the tip thereof toward the root thereof for the same distance. All of the teeth have faces defining the same pressure angle as each other.
摘要翻译： 所公开的齿条（22）具有齿形成面（24），其具有新型结构，用于通过齿条啮合和带齿的齿形（42）在动力传递构件（28）的薄壁套筒（36）中形成花键（42） 心轴（26），其间具有套筒以形成花键。 齿形成面具有执行花键的前，后，后齿组（40a，40b，40c）。 前齿组的节距线齿厚度至少等于并且优选地大于具有比前导齿组更大的高度的齿顶齿组的后齿组的节线齿厚度。 中间齿组的齿的齿顶高度比后齿组的齿短，优选等于前齿组的齿顶高度。 前齿组的节线齿厚度等于并优选大于中间齿组的节线齿厚度。 中间齿从顶端到其根部的轮廓与从其尖端到其根部相同距离的后齿的轮廓相同。 所有的齿都具有彼此限定相同压力角的面。
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公开(公告)号：US4852375A
公开(公告)日：1989-08-01
申请号：US100543
申请日：1987-09-24
申请人： James T. Killop , Carl E. Anderson
发明人： James T. Killop , Carl E. Anderson
摘要： An apparatus (10) and die assembly (26, 30) for forming a splined power transmission member from a thin-walled blank. The apparatus (10) comprises a pair of die assemblies (26, 30), each including a supporting frame (28), first (42) and second (44) die bodies independently mounted on the supporting frame (28) in end-to-end coaxial relationship with each other, with rough (46) and finish (48) spline-forming surfaces formed on the first (42) and second (44) die bodies, respectively. The pair of die assemblies (26, 30) are supported with the spline-forming surfaces of the respective die bodies (42, 44) in spaced, oppoosed, parallel relationship to each other. A power drive mechanism sequentially moves the pair of die assemblies (26, 30) in opposed directions. The power drive means effectuates a rough spline-forming stroke and then returns the die assemblies (26, 30) to the neutral position.
摘要翻译： 一种用于从薄壁坯料形成花键动力传递构件的装置（10）和模具组件（26,30）。 装置（10）包括一对模具组件（26,30），每个模具组件包括支撑框架（28），第一模具（42）和第二模具体（44），其独立地安装在支撑框架（28）上， 在第一（42）和第二（44）模具体上分别形成有粗糙（46）和完成（48）花键形成表面的共轴关系。 一对模具组件（26,30）以彼此间隔开的相反的平行关系由相应的模体（42,44）的花键形成表面支撑。 动力驱动机构沿相反的方向依次移动一对模具组件（26,30）。 功率驱动装置实现粗略的花键形成行程，然后将模具组件（26,30）返回到中立位置。
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公开(公告)号：US4729233A
公开(公告)日：1988-03-08
申请号：US862458
申请日：1986-05-12
申请人： James T. Killop , Carl E. Anderson
发明人： James T. Killop , Carl E. Anderson
摘要： An apparatus (10) and die assembly (26,30) for forming a splined power transmission member from a thin-walled blank. The apparatus (10) comprises a pair of die assemblies (26,30), each including a supporting frame (28), first (42) and second (44) die bodies independently mounted on the supporting frame (28) in end-to-end coaxial relationship with each other, with rough (46) and finish (48) spline-forming surfaces formed on the first (42) and second (44) die bodies, respectively. The pair of die assemblies (26,30) are supported with the spline-forming surfaces of the respective die bodies (42,44) in spaced, opposed, parallel relationship to each other. A power drive mechanism sequentially moves the pair of die assemblies (26,30) in opposed directions. The power drive means effectuates a rough spline-forming stroke and then returns the die assemblies (26,30) to the neutral position. Subsequently, there is a finish spline-forming stroke and then return to the neutral position.
摘要翻译： 一种用于从薄壁坯料形成花键动力传递构件的装置（10）和模具组件（26,30）。 设备（10）包括一对模具组件（26,30），每个模具组件包括支撑框架（28），第一模具（42）和第二模具体（44），其独立地安装在支撑框架（28）上， 在第一（42）和第二（44）模具体上分别形成有粗糙（46）和完成（48）花键形成表面的共轴关系。 一对模具组件（26,30）以彼此间隔开的相对平行的关系以相应的模体（42,44）的花键形成表面支撑。 动力驱动机构在相对的方向上依次移动一对模具组件（26,30）。 动力驱动装置实现粗略的花键形成行程，然后将模具组件（26,30）返回到中立位置。 随后，有一个完成花键形成的行程，然后返回到中立位置。
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公开(公告)号：US4712409A
公开(公告)日：1987-12-15
申请号：US772792
申请日：1985-09-05
申请人： James T. Killop
发明人： James T. Killop
CPC分类号： B21H3/022
摘要： An apparatus for forming splines in a first portion (22) of a shaft (13) of a workpiece (12) and a thread in a second portion (24) of the shaft (13) which has a smaller cross sectional diameter than the first portion (22), the apparatus including supports (26,28) for rotatably supporting the shaft (13) about the longitudinal axis A thereof and a pair of forming assemblies (36,36',38,38') mounted for movement with the workpiece (12) therebetween. The apparatus (10) is characterized by the forming assemblies (36,36',38,38') including oppositely opposed dies for simultaneously forming the splines in the first portion (22) of the shaft (13) having the larger cross sectional diameter and threads in the second portion (24) having the smaller cross sectional diameter in a single pass of the dies over the shaft (13). A method for forming the splines and threads includes the steps for supporting the shaft (13) for rotation about the center longitudinal axis A thereof between a pair of forming assemblies (36,36',38,38') mounted for movement with the shaft (13) therebetween and moving the forming assemblies (36,36',38,38') to form splines in the first portion (22) of the shaft (13) while simultaneously forming a thread in a second portion (24) of the shaft (13).
摘要翻译： 一种用于在工件（12）的轴（13）的第一部分（22）中形成花键的装置和在轴（13）的第二部分（24）中的螺纹，其具有比第一 所述装置包括用于围绕其纵向轴线A可旋转地支撑所述轴（13）的支撑件（26,28）和安装成与所述第二部分（22）运动的一对成形组件（36,36'，38,38'）， 工件（12）之间。 装置（10）的特征在于，成形组件（36,36'，38,38'）包括相对的模具，用于在轴（13）的第一部分（22）中同时形成花键，其具有较大的横截面直径 并且所述第二部分（24）中的线在所述轴（13）上的单次模具中具有较小的横截面直径。 用于形成花键和线的方法包括用于支撑轴（13）的步骤，所述轴（13）围绕其中心纵向轴线A旋转，所述一对成形组件（36,36'，38,38'）安装成与轴一起移动 （13），并移动成形组件（36,36'，38,38'）以在轴（13）的第一部分（22）中形成花键，同时在第二部分（24）中形成线 轴（13）。
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公开(公告)号：US4520540A
公开(公告)日：1985-06-04
申请号：US478897
申请日：1983-03-25
申请人： James T. Killop
发明人： James T. Killop
CPC分类号： B21H5/022 , B23F19/007 , B24B39/00 , B21H5/027 , Y10T29/477
摘要： A rack (12,14) for burnishing toothed gears (16) in cooperation with another like rack so as to provide accentuated axial crowns on the burnished teeth is disclosed as having a unitary body (42) of an elongated shape with leading and trailing ends (44,46) and a toothed forming face (48) extending between the ends. The toothed forming face (48) includes a leading section a of teeth that extend parallel to a mounting surface (54) of the rack body and at least one section of inclined teeth (50) preferably embodied by an intermediate section b and a trailing section c. A fixture (60) for grinding the inclined tooth sections b and c on a pair of cooperable racks (12,14) includes a pair of inclined support surfaces (66,68) and a clamp (70) for clamping the rack bodies during the inclined tooth grinding.
摘要翻译： 公开了一种用于与另一个相似的齿条配合的用于抛光齿轮（16）的齿条（12,14），以便在抛光齿上提供加强的轴向冠部，其具有细长形状的整体（42），其具有前端和后端 （44,46）和在端部之间延伸的齿形成面（48）。 齿形成面（48）包括平行于齿条体的安装表面（54）延伸的齿的引导部分a和至少一部分倾斜的齿（50），优选地由中间部分b和尾部 C。 用于研磨一对可配合齿条（12,14）上的倾斜齿部分b和c的夹具（60）包括一对倾斜支撑表面（66,68）和用于在 倾斜磨牙。
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