One-step spun composite DTY and preparation method thereof

    公开(公告)号:US11053387B2

    公开(公告)日:2021-07-06

    申请号:US16641255

    申请日:2018-07-27

    Abstract: A one-step spun composite DTY and preparation method thereof are provided. The bi-profiled fiber is manufactured with two types of modified polyester of different viscosities through the steps of melting, melt metering, composite extruding, cooling, oiling, drawing, heat setting and winding. Wherein those two modified polyesters have a molecular structure including terephthalic acid segments, ethylene glycol segments and branched diol segments, and the branched diol has a structural formula of here R1 and R2 are separately selected from the linear alkylene with 1-3 carbon atoms, R3 from the alkyl with 1-5 carbon atoms, and R4 from the alkyl with 2-5 carbon atoms. The obtained one-step spun composite DTY has an elastic shrinkage rate of no less than 35%. The method presented in this invention is involved in a simple and reasonable technological process for wide application range.

    Modified polyester and its preparation method

    公开(公告)号:US10465041B2

    公开(公告)日:2019-11-05

    申请号:US16322948

    申请日:2017-06-26

    Abstract: A method for preparing the modified polyester. The modified polyester segments include terephthalic acid segment, ethylene glycol diol segment and branched diol segment, in which the branched diol segment refers to a diol segment in which a branch is located on a non-terminal carbon in the glycol segment and the branch is a linear carbon chain having 5 to 10 carbon atoms. The method includes preparing terephthalic acid glycol ester through the esterification of terephthalic acid and branched diol using the concentrated sulfuric acid as the catalyst. Then get ethylene terephthalate through the esterification of terephthalic acid and ethylene glycol. After stirring and mixing the two, the modified polyester can be obtained through polycondensation reaction of a low vacuum stage and a high vacuum stage using the catalyst and stabilizer.

    Recycled polyester filament and preparation method therefor

    公开(公告)号:US12221724B2

    公开(公告)日:2025-02-11

    申请号:US17789792

    申请日:2020-06-12

    Abstract: A recycled polyester filament and preparation method therefor are disclosed. In the process of preparing a fiber from a recycled polyester according to the FDY process, the ring-blowing is used for cooling, and the distribution of spinneret holes on the spinneret is controlled to meet certain conditions, then the recycled polyester filament is obtained by relaxation heat treatment after a fully drawn yarn is produced. The spinneret holes are C-shaped spinneret holes and circular spinneret holes, the cross-section of the C-shaped spinneret hole is composed of an outer arc, an inner arc, and two line segments, and two endpoints of the outer arc are A and B respectively; wherein the certain conditions include: all the spinneret holes are distributed in concentric circles, and the C-shaped spinneret holes are located on the outermost circle, rotating at different angles and randomly distributed.

    Easy-to-dye degradable polyester FDY and preparing method thereof

    公开(公告)号:US11174576B2

    公开(公告)日:2021-11-16

    申请号:US17253623

    申请日:2019-10-28

    Abstract: A type of easy-to-dye degradable polyester FDY and preparing method thereof are disclosed. The method for preparing an easy-to-dye degradable polyester FDY is to prepare a modified polyester FDY from a modified polyester melt with FDY process; wherein the material is a modified polyester; wherein the modified polyester has a molecular chain structure composed of terephthalic acid segments, ethylene glycol segments, 2,2,3,4,5,5-hexamethyl-3,4-hexanediol segments and tert-butyl branched heptanediol segments; wherein the modified polyester is dispersed by solid heteropolyacid powder calcined at a 400˜700° C. temperature. The preparing method has a simple process, modifying the polyester through solid heteropolyacid, tert-butyl branched heptanediol and 2,2,3,4,5,5-hexamethyl-3,4-hexanediol, which increases the hydrolysis rate of the polyester, improves the dyeing performance and prepares products with excellent mechanical properties.

    Feather-like polyester fiber and preparing method thereof

    公开(公告)号:US10961641B2

    公开(公告)日:2021-03-30

    申请号:US17042957

    申请日:2019-10-28

    Abstract: A type of feather-like polyester fiber and a preparing method thereof are disclosed. The preparing method is to manufacture filament from a modified polyester through a POY process with a four-fold flat spinneret and a successive DTY processes, wherein said modified polyester is the product of the esterification and the successive polycondensation reactions of evenly mixed terephthalic acid, ethylene glycol, main-chain silicated diol and fluorinated dicarboxylic acid, and the spinneret is the one set with four-fold flat shaped orifices. The obtained fiber has a dye uptake of 89.6-93.7% when dyed at 130° C., and has an intrinsic viscosity drop of 13-20% when stored at 25° C. and R.H. 65% for 60 months. This invention is simple to apply and features a product with good dyeing and degradation performance.

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