摘要:
It is an object of the present invention to provide a novel internal-combustion engine piston which makes it possible to achieve both an improvement in thermal efficiency and a reduction in exhaust harmful components, and to suppress the occurrence of abnormal combustion such as knocking and pre-ignition. A cooling passage is formed in a piston, and on a top face of the piston are provided a first heat shielding layer composed of a material having a lower thermal conductivity and volumetric specific heat than those of a piston base material, and a second heat shielding layer composed of a material having a lower thermal conductivity and volumetric specific heat than those of the first heat shielding layer, wherein a first distance between the first heat shielding layer and the cooling passage is set to be less than a second distance between the second heat shielding layer and the cooling passage. A cooling loss can be reduced by the second heat shielding layer, and the vaporization of fuel adhering to the piston can be promoted by the first heat shielding layer to reduce exhaust gas harmful components. Since the first distance is less than the second distance, the temperature of the first heat shielding layer does not rise excessively, whereby the occurrence of knocking and pre-ignition can be suppressed.
摘要:
A piston for an internal combustion engine has a surface treatment portion on a piston base material at a piston crown surface, the surface treatment portion including, along the direction of depth from the surface side, a first layer that is comprised of a layer of a first metal or a layer containing the first metal, a second layer that contains both a second metal containing oxygen or an oxide of the second metal and a low-thermal-conductivity material, and a third layer that is comprised of a mixture of a third metal and the low-thermal-conductivity material.
摘要:
Provided is a piston for an internal combustion engine, the piston enabling both an improvement in heat efficiency and a reduction in emissions, and enabling the prevention of overheating of the piston to prevent the occurrence of knocking, pre-ignition, and a drop in air filling efficiency. This piston (100a) for an internal combustion engine constitutes a portion of a combustion chamber (9) of an internal combustion engine (200) and includes a substrate (103), a first film (101) provided on a section of the top surface of the substrate (103) contacting the combustion chamber (9), and a second film (102) provided on another section of the top surface. The piston for the internal combustion engine is characterized in that: the first film (101) has a lower heat conductivity and heat capacity than the substrate (103), and the second film (102) has a lower heat conductivity than the substrate (103) and a higher heat capacity than the first film (101).
摘要:
Concave part is formed in a crown surface of the top of piston made of an aluminum alloy. This concave part is filled with mixed powder constituted of zirconia powder as a filler material and pure aluminum powder as a bonding material. Solid cylindrical rotary implement is brought into contact with concave part filled with mixed powder, and then pressed against piston under load while being rotated. Mixed powder is softened by frictional heat with rotary implement, whereby mixed powder is bound in a solid phase to concave part to form low thermal conductive part. With this, the bonding strength of low thermal conductive part to the crown surface of the top of the piston is improved.
摘要:
An apparatus for producing a piston for an internal combustion engine by casting, the piston having a cooling channel therein, the apparatus including a fixed die with an upwardly opened cavity in which a core serving to form the cooling channel is to be disposed, a moveable die moveably disposed relative to the fixed die in a vertical direction and including a predetermined engaging portion, a guide die including an engaging portion engageable with the fixed die and having a same shape as that of the engaging portion of the moveable die, and a core retaining mechanism disposed in the guide die to retain the core in a predetermined position.