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1.发明授权公开(公告)号：US12023860B2
公开(公告)日：2024-07-02
申请号：US17967391
申请日：2022-10-17
Applicant: General Electric Company
Inventor： Vipul Kumar Gupta , Natarajan Chennimalai Kumar , Anthony Joseph Vinciquerra , Laura Cerully Dial , Voramon Supatarawanich Dheeradhada , Timothy Hanlon , Lembit Salasoo , Xiaohu Ping , Subhrajit Roychowdhury , Justin John Gambone
IPC: B29C64/153 , B22F10/20 , B22F10/31 , B22F10/85 , B29C64/393 , B33Y50/00 , B22F3/24 , B22F10/28 , B22F10/30 , B22F10/366 , B22F12/90 , B33Y10/00 , B33Y30/00 , B33Y40/00 , B33Y50/02
CPC classification number: B29C64/153 , B22F10/20 , B22F10/31 , B22F10/85 , B29C64/393 , B33Y50/00 , B22F2003/245 , B22F10/28 , B22F10/30 , B22F10/366 , B22F12/90 , B33Y10/00 , B33Y30/00 , B33Y40/00 , B33Y50/02
Abstract: According to some embodiments, system and methods are provided comprising receiving, via a communication interface of a parameter development module comprising a processor, a defined geometry for one or more parts, wherein the parts are manufactured with an additive manufacturing machine, and wherein a stack is formed from one or more parts; fabricating the one or more parts with the additive manufacturing machine based on a first parameter set; collecting in-situ monitoring data from one or more in-situ monitoring systems of the additive manufacturing machine for one or more parts; determining whether each stack should receive an additional part based on an analysis of the collected in-situ monitoring data; and fabricating each additional part based on the determination the stack should receive the additional part. Numerous other aspects are provided.
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公开(公告)号：US20240077438A1
公开(公告)日：2024-03-07
申请号：US18506331
申请日：2023-11-10
Applicant: GENERAL ELECTRIC COMPANY , Bruker Nano GmbH
Inventor： Richard DiDomizio , Michael Christopher Andersen , Walter Vincent Dixon, III , Timothy Hanlon , Wayne Lee Lawrence , Ramkumar Kashyap Oruganti , Jonathan Rutherford Owens , Daniel M. Ruscitto , Adarsh Shukla , Eric John Telfeyan , Gregory Donald Crim , Michael Wylie Krauss , André Dziurla , Sven Martin Joachim Larisch , Falk Reinhardt , Roald Alberto Tagle Berdan , Henning Schroeder
IPC: G01N23/223 , G01N35/00
CPC classification number: G01N23/223 , G01N35/0099
Abstract: An apparatus and method for an inspection apparatus for inspecting a component. The inspection apparatus including a robotic arm. A micro-XRF instrument having an instrument head coupled to the robotic arm. A seat supporting the component within a scanning area during inspection; and a computer in communication with the robotic arm and the micro-XRF instrument.
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公开(公告)号：US11511491B2
公开(公告)日：2022-11-29
申请号：US16184481
申请日：2018-11-08
Applicant: General Electric Company
Inventor： Voramon Supatarawanich Dheeradhada , Natarajan Chennimalai Kumar , Vipul Kumar Gupta , Laura Dial , Anthony Joseph Vinciquerra , Timothy Hanlon
IPC: B29C64/393 , B29C64/10 , G06N20/00 , G06F30/17 , G06K9/62 , B33Y10/00 , B33Y40/00 , B33Y50/02 , G06F111/04 , G06F119/18
Abstract: Methods and systems for optimizing additive process parameters for an additive manufacturing process. In some embodiments, the process includes receiving initial additive process parameters, generating an uninformed design of experiment utilizing a specified sampling protocol, next generating, based on the uninformed design of experiment, response data, and then generating, based on the response data and on previous design of experiment that includes at least one of the uninformed design of experiment and informed design of experiment, an informed design of experiment by using the machine learning model and the intelligent sampling protocol. The last process step is repeated until a specified objective is reached or satisfied.
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公开(公告)号：US10365192B2
公开(公告)日：2019-07-30
申请号：US15397520
申请日：2017-01-03
Applicant: General Electric Company
Inventor： Andrew David Deal , Timothy Hanlon , Vipul Kumar Gupta , Erica Elizabeth Sampson , Justin John Gambone, Jr. , Scott Michael Oppenheimer , Laura Cerully Dial
Abstract: An apparatus and method for rapid screening of material properties in a plurality of additively manufactured test specimens. The apparatus includes a build plate having the plurality of additively manufactured test specimens disposed on a first substantially planar surface. The plurality of additively manufactured test specimens are coupled to at least one actuator to one of individually or simultaneously translationally displace each of the test specimens along an axis “z”, and perpendicular to the build plane of the build plate to test material properties of each of the plurality of additively manufactured test specimens. A sensor is coupled to each of the plurality of additively manufactured test specimens. Load vs. displacement data may be used to monitor the progression of monotonic and/or cyclic tests of the plurality of additively manufactured test specimens.
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公开(公告)号：US20180002794A1
公开(公告)日：2018-01-04
申请号：US15198658
申请日：2016-06-30
Applicant: General Electric Company
Inventor： Andrew Joseph Detor , Richard DiDomizio , Timothy Hanlon , Chen Shen , Ning Zhou
CPC classification number: C22F1/10 , C22C19/03 , C22C19/05 , C22C19/055 , C22C19/056
Abstract: A method for preparing an improved article including a nickel-based superalloy is presented. The method includes heat-treating a workpiece including a nickel-based superalloy at a temperature above the gamma-prime solvus temperature of the nickel-based superalloy and cooling the heat-treated workpiece with a cooling rate less than 50 degrees Fahrenheit/minute from the temperature above the gamma-prime solvus temperature of the nickel-based superalloy so as to obtain a cooled workpiece. The cooled workpiece includes a coprecipitate of a gamma-prime phase and a gamma-double-prime phase, wherein the gamma-prime phase of the coprecipitate has an average particle size less than 250 nanometers. An article having a minimum dimension greater than 6 inches is also presented. The article includes a material having a coprecipitate of a gamma-prime phase and a gamma-double-prime phase, wherein the gamma-prime phase of the coprecipitate has an average particle size less than 250 nanometers.
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Patent Agency Ranking
公开(公告)号：US20140205449A1
公开(公告)日：2014-07-24
申请号：US13948463
申请日：2013-07-23
Applicant: General Electric Company
Inventor： David Paul Mourer , Richard DiDomizio , Timothy Hanlon , Daniel Yeuching Wei , Andrew Ezekiel Wessman , Kenneth Rees Bain , Andrew Martin Powell
CPC classification number: C22C19/056 , B22F3/15 , B22F3/20 , B22F5/08 , B22F2998/00 , C22C1/0433 , C22C19/057 , C22C30/00 , C22F1/10 , F01D9/02 , B22F5/009
Abstract: A gamma prime nickel-base superalloy and components formed therefrom that exhibit improved high-temperature dwell capabilities, including creep and hold time fatigue crack growth behavior. A particular example of a component is a powder metallurgy turbine disk of a gas turbine engine. The gamma-prime nickel-base superalloy contains, by weight: 16.0 to 30.0% cobalt; 9.5 to 12.5% chromium; 4.0 to 6.0% tantalum; 2.0 to 4.0% aluminum; 2.0 to 3.4% titanium; 3.0 to 6.0% tungsten; 1.0 to 4.0% molybdenum; 1.5 to 3.5% niobium; up to 1.0% hafnium; 0.02 to 0.20% carbon; 0.01 to 0.05% boron; 0.02 to 0.10% zirconium; the balance essentially nickel and impurities. The superalloy has a W+Nb−Cr value of at least −6, is free of observable amounts of sigma and eta phases, and exhibits a time to 0.2% creep at 1300° F. and 100 ksi of at least 1000 hours.
Abstract translation: 一种伽马级镍基超级合金以及由此形成的部件具有改善的高温驻留能力，包括蠕变和保持时间疲劳裂纹扩展行为。 组件的一个具体实例是燃气涡轮发动机的粉末冶金涡轮盘。 所述γ型镍基超合金含有：16.0〜30.0重量％的钴; 9.5〜12.5％铬; 4.0〜6.0％的钽; 2.0〜4.0％铝; 2.0〜3.4％钛; 3.0〜6.0％的钨; 1.0〜4.0％的钼; 1.5〜3.5％铌; 高达1.0％的铪; 0.02〜0.20％的碳; 0.01〜0.05％硼; 0.02〜0.10％的锆; 余量基本上是镍和杂质。 超合金具有至少为-6的W + Nb-Cr值，没有可观察到的σ和η相的量，并且在1300°F和100ksi至少1000小时时显示出0.2％的蠕变时间。
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7.发明授权公开(公告)号：US11472115B2
公开(公告)日：2022-10-18
申请号：US16360180
申请日：2019-03-21
Applicant: General Electric Company
Inventor： Vipul Kumar Gupta , Natarajan Chennimalai Kumar , Anthony Joseph Vinciquerra , Laura Cerully Dial , Voramon Supatarawanich Dheeradhada , Timothy Hanlon , Lembit Salasoo , Xiaohu Ping , Subhrajit Roychowdhury , Justin John Gambone
IPC: G06F19/00 , B29C64/393 , B29C64/153 , B22F10/20 , B33Y10/00 , B33Y30/00 , B33Y40/00 , B33Y50/02 , B22F3/24 , B22F10/30
Abstract: According to some embodiments, system and methods are provided comprising receiving, via a communication interface of a parameter development module comprising a processor, a defined geometry for one or more parts, wherein the parts are manufactured with an additive manufacturing machine, and wherein a stack is formed from one or more parts; fabricating the one or more parts with the additive manufacturing machine based on a first parameter set; collecting in-situ monitoring data from one or more in-situ monitoring systems of the additive manufacturing machine for one or more parts; determining whether each stack should receive an additional part based on an analysis of the collected in-situ monitoring data; and fabricating each additional part based on the determination the stack should receive the additional part. Numerous other aspects are provided.
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公开(公告)号：US10577679B1
公开(公告)日：2020-03-03
申请号：US16208827
申请日：2018-12-04
Applicant: General Electric Company
Inventor： Andrew Ezekiel Wessman , Timothy Hanlon , Laura Cerully Dial
Abstract: An additive manufactured product, along with methods of its formation, is provided. The additive manufactured product may include a fused multilayer component comprising a nickel superalloy having a composition comprising, by weight: 7% to 11% of cobalt; 9% to 14% of chromium; 1.5% to 8% of molybdenum; up to 8% of tungsten; 4% to 6% of aluminum; 1% to 4% of titanium; up to 4.6% tantalum; up to 2% hafnium; up to 0.04% zirconium; up to 0.05% carbon; up to 0.04% boron; up to 1% niobium; and the balance nickel along with unavoidable residual elements in trace amounts. This composition may have a sum of the weight percentages of zirconium and boron that is up to 0.06%.
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公开(公告)号：US09518310B2
公开(公告)日：2016-12-13
申请号：US13948463
申请日：2013-07-23
Applicant: General Electric Company
Inventor： David Paul Mourer , Richard DiDomizio , Timothy Hanlon , Daniel Yeuching Wei , Andrew Ezekiel Wessman , Kenneth Rees Bain , Andrew Martin Powell
CPC classification number: C22C19/056 , B22F3/15 , B22F3/20 , B22F5/08 , B22F2998/00 , C22C1/0433 , C22C19/057 , C22C30/00 , C22F1/10 , F01D9/02 , B22F5/009
Abstract: A gamma prime nickel-base superalloy and components formed therefrom that exhibit improved high-temperature dwell capabilities, including creep and hold time fatigue crack growth behavior. A particular example of a component is a powder metallurgy turbine disk of a gas turbine engine. The gamma-prime nickel-base superalloy contains, by weight: 16.0 to 30.0% cobalt; 9.5 to 12.5% chromium; 4.0 to 6.0% tantalum; 2.0 to 4.0% aluminum; 2.0 to 3.4% titanium; 3.0 to 6.0% tungsten; 1.0 to 4.0% molybdenum; 1.5 to 3.5% niobium; up to 1.0% hafnium; 0.02 to 0.20% carbon; 0.01 to 0.05% boron; 0.02 to 0.10% zirconium; the balance essentially nickel and impurities. The superalloy has a W+Nb−Cr value of at least −6, is free of observable amounts of sigma and eta phases, and exhibits a time to 0.2% creep at 1300° F. and 100 ksi of at least 1000 hours.
Abstract translation: 一种伽马级镍基超级合金以及由此形成的部件具有改善的高温驻留能力，包括蠕变和保持时间疲劳裂纹扩展行为。 组件的一个具体实例是燃气涡轮发动机的粉末冶金涡轮盘。 所述γ型镍基超合金含有：16.0〜30.0重量％的钴; 9.5〜12.5％铬; 4.0〜6.0％的钽; 2.0〜4.0％铝; 2.0〜3.4％钛; 3.0〜6.0％的钨; 1.0〜4.0％的钼; 1.5〜3.5％铌; 高达1.0％的铪; 0.02〜0.20％的碳; 0.01〜0.05％硼; 0.02〜0.10％的锆; 余量基本上是镍和杂质。 超合金具有至少为-6的W + Nb-Cr值，没有可观察到的σ和η相的量，并且在1300°F和100ksi至少1000小时时显示出0.2％的蠕变时间。
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公开(公告)号：US11660818B2
公开(公告)日：2023-05-30
申请号：US16438742
申请日：2019-06-12
Applicant: General Electric Company
Inventor： Scott Andrew Weaver , Timothy Hanlon , Vipul Kumar Gupta , Anthony J Vinciquerra, III
IPC: B29C64/379 , G01N3/08 , B33Y80/00 , B33Y50/00 , B33Y10/00
CPC classification number: B29C64/379 , G01N3/08 , B33Y10/00 , B33Y50/00 , B33Y80/00
Abstract: A method of testing a multi-specimen additive manufacturing build plate includes acquiring and installing the multi-specimen build plate in a test system, aligning one or more force exertion tools with respective selected specimens, imparting a force on the selected specimen(s), collecting test data from each selected specimen, and analyzing the collected data to identify a potential correlation between material behavior for the selected specimen and its applied manufacturing build parameter(s). A system and a non-transitory medium are also disclosed.
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