BATTERY PACK BALANCING SYSTEMS AND CONTROL LOGIC FOR MULTI-PACK ELECTRIC-DRIVE MOTOR VEHICLES

    公开(公告)号:US20200223422A1

    公开(公告)日:2020-07-16

    申请号:US16245515

    申请日:2019-01-11

    Abstract: Presented are traction battery pack balancing systems, methods for making/operating such systems, and multi-pack, electric-drive motor vehicles with battery pack balancing capabilities. A method for controlling operation of a motor vehicle includes a vehicle controller: receiving a key-off command signal to power off the motor vehicle; determining if a difference between corresponding electrical characteristics of first and second traction battery packs is greater than a calibrated characteristic differential threshold; determining if a difference between corresponding battery pack capacities of the first and second traction battery packs is greater than a calibrated capacity differential threshold; and, responsive to the characteristic difference not being greater than the calibrated characteristic differential threshold and the capacity difference being greater than the calibrated capacity differential threshold, transmitting a key-on command signal to power on the motor vehicle, and a pack balancing command signal to reduce the capacity difference to below the calibrated capacity differential threshold.

    BATTERY SYSTEM AND A METHOD FOR USE IN THE BATTERY SYSTEM

    公开(公告)号:US20210257843A1

    公开(公告)日:2021-08-19

    申请号:US16792584

    申请日:2020-02-17

    Abstract: A battery system and a method include an auxiliary power module configured to support auxiliary loads. A first contactor switch connected between first and second battery packs, and a second contactor switch is in series with the first contactor switch. A controller determines whether to open or close first and second contactor switches depending on whether the battery packs are being charged in a high voltage mode or a low voltage mode. The contactor switches are both closed when in the high voltage mode and at least one of the contactor switches is opened when in the low voltage mode. At least one of the first and second battery packs operate to power the auxiliary power module while charging at least one of the first and second battery packs regardless of whether the battery packs are in the high voltage mode or the low voltage mode.

    Power management of high-current fast-charging battery

    公开(公告)号:US10988049B2

    公开(公告)日:2021-04-27

    申请号:US16414294

    申请日:2019-05-16

    Abstract: Powerflow is managed using a method, e.g., in a powertrain system having a multi-pack rechargeable energy storage system (RESS) with parallel battery packs. Each pack has a corresponding maximum electrical (current or voltage) limit. The method includes predicting a corresponding terminal voltage for each pack using the corresponding maximum electrical limit. The method includes selecting a terminal voltage as a selected voltage based on a requested operating mode, including selecting a maximum of the terminal voltages when the requested operating mode is a discharging mode and a minimum of the same when the requested operating mode is a charging mode. A pack current through each pack is predicted using the selected voltage and a corresponding battery state space model. A total power capability of the RESS is predicted over a predetermined prediction horizon using the selected voltage, with the operating mode controlled over the prediction horizon via the controller.

    POWER PREDICTION FOR RECONFIGURABLE SERIES-CONNECTED BATTERY WITH MIXED BATTERY CHEMISTRY

    公开(公告)号:US20200376968A1

    公开(公告)日:2020-12-03

    申请号:US16429814

    申请日:2019-06-03

    Abstract: Powerflow of a rechargeable energy storage system (RESS) is managed according to a method. The RESS has series-connected first and second battery elements with different characteristics. Each element, e.g., a pack, has a corresponding maximum or minimum voltage or current limit. Currents are predicted for each of the first and second battery elements via a controller using a corresponding voltage limit. A requested operating mode of the RESS is used to select a current for the elements. A voltage across the elements is predicted using the selected current and a corresponding battery state space model. The method predicts a total power capability of the RESS over a prediction horizon using the selected current to generate predicted power capability values. The requested operating mode is controlled over the horizon using the power capability values. A powertrain system includes the RESS, an inverter, an electric machine, and the controller.

    Power prediction for reconfigurable series-connected battery with mixed battery chemistry

    公开(公告)号:US11485239B2

    公开(公告)日:2022-11-01

    申请号:US16429814

    申请日:2019-06-03

    Abstract: Powerflow of a rechargeable energy storage system (RESS) is managed according to a method. The RESS has series-connected first and second battery elements with different characteristics. Each element, e.g., a pack, has a corresponding maximum or minimum voltage or current limit. Currents are predicted for each of the first and second battery elements via a controller using a corresponding voltage limit. A requested operating mode of the RESS is used to select a current for the elements. A voltage across the elements is predicted using the selected current and a corresponding battery state space model. The method predicts a total power capability of the RESS over a prediction horizon using the selected current to generate predicted power capability values. The requested operating mode is controlled over the horizon using the power capability values. A powertrain system includes the RESS, an inverter, an electric machine, and the controller.

    Distributed battery power estimation with weaker cell monitoring

    公开(公告)号:US11349314B2

    公开(公告)日:2022-05-31

    申请号:US16675747

    申请日:2019-11-06

    Abstract: A distributed battery power system having a battery pack and a battery controller. The battery pack has: a plurality of cells configured to generate a plurality of cell voltages; a voltage current temperature module electrically connected to the plurality of cells; and a plurality of isolation switch sets electrically connected between the plurality of cells. The battery controller is in communication with the voltage current temperature module, and operable to: send a status request to the voltage current temperature module; receive the plurality of cell voltages from the voltage current temperature module in response to the status request; determine if the plurality of cells includes one or more problem cells in response to the plurality of cell voltages; and perform an action in response to determining that the one or more problem cells are present to prevent damage to the one or more problem cells.

    Method and apparatus for battery cell charge balancing

    公开(公告)号:US11211803B2

    公开(公告)日:2021-12-28

    申请号:US16589586

    申请日:2019-10-01

    Abstract: A system and associated method are described for balancing an electrical parameter associated with stored electric power in a multi-cell battery. A cell charge balancing system determines a first plurality of the electrical parameters associated with respective ones of the plurality of cells, a plurality of first charge parameters associated with the cells, and a first quality index. A second plurality of the electrical parameters are determined, and second charge parameters are determined to determine a second quality index. The first and second quality indices are compared, and a cell charge balancing routine controls the balancing system based upon the first quality index when the first quality index is greater than the second quality index. The cell charge balancing routine controls the cell charge balancing system based upon the second quality index when the first quality index is less than the second quality index.

    MANAGEMENT SYSTEM WITH SUPERVISORY CONTROL FOR RECHARGEABLE ENERGY STORAGE DEVICE IN ELECTRIC VEHICLE

    公开(公告)号:US20210129706A1

    公开(公告)日:2021-05-06

    申请号:US16675725

    申请日:2019-11-06

    Abstract: Management system for a rechargeable energy storage device in an electric vehicle and corresponding method is disclosed. The rechargeable energy storage device has one or more battery packs each having a plurality of modules with one or more respective cells. A respective module management unit is embedded in each of the plurality of modules through respective microcircuits and configured to determine one or more local parameters. A supervisory controller is configured for two-way communication with the respective module management unit. The supervisory controller is configured to receive the local parameters, determine one or more global pack parameters based in part on the local parameters and transmit the global pack parameters back to the respective management unit. The supervisory controller is configured to control operation of the rechargeable energy storage device based in part on the global pack parameters and the local parameters.

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