Determination of demagnetized torque capability in real-time for electric motor in propulsion system

    公开(公告)号:US10608567B1

    公开(公告)日:2020-03-31

    申请号:US16283060

    申请日:2019-02-22

    Abstract: A propulsion system for a device having an electric motor configured to selectively provide a first torque contribution to propel the device. At least one sensor is configured to obtain a respective signal related to the electric motor. A controller is in communication with the sensors and configured to determine a magnet flux linkage (λm) based in part on the respective signal. The controller has a processor and tangible, non-transitory memory on which instructions are recorded for a method of determining a demagnetized torque capability (TD) for the electric motor in real-time. In the event of a threshold level of demagnetization of the electric motor, the method estimates the torque capability in real time of the electric motor, taking the demagnetization level into account. At least one operating parameter of the device is controlled based at least partially on the demagnetized torque capability (TD).

    Methods, systems and apparatus for controlling current supplied to control a machine

    公开(公告)号:US10355631B1

    公开(公告)日:2019-07-16

    申请号:US15900829

    申请日:2018-02-21

    Abstract: A current regulator is provided for an electric machine drive system for driving an electric machine. The current regulator is configurable to operate in a first configuration or a second configuration depending on a synchronous speed of the electric machine. A controller can configure an operational mode of the current regulator by selecting, based on the synchronous speed of the electric machine, either the first configuration of the current regulator or the second configuration of the current regulator as a currently active configuration, and can then execute the current regulator in accordance with the currently active configuration. The first configuration of the current regulator comprises a first set of elements and cross-coupling gain blocks, whereas the second configuration of the current regulator can include the first set of elements without the cross-coupling gain blocks. The first set elements can vary depending on the implementation, but can generally include: summing junctions, integrators, and gain blocks. In one embodiment, the current regulator is configured to operate as a complex vector current regulator when configured in the first configuration, and is configured to operate as a state feedback decoupling (SFbD) current regulator when configured in the second configuration.

    Modification of stator current for enhanced flux weakening

    公开(公告)号:US09774287B1

    公开(公告)日:2017-09-26

    申请号:US15210179

    申请日:2016-07-14

    CPC classification number: H02P21/0089

    Abstract: An electric machine assembly includes an electric machine having a stator configured to have a stator current and a controller configured to receive a torque command (T). The controller has a processor and tangible, non-transitory memory on which is recorded instructions for executing a method of modifying the stator current for enhanced flux weakening. The controller is programmed to obtain a base stator current [IdLU, IqLU] from a look-up table based at least partially on the torque command (T). The controller is programmed to obtain a characteristic angle (θi, i=1, 2, 3) based at least partially on a value of the torque command (T) and the base stator current [IdLU, IqLU]. A stator current modifier [ΔId, ΔIq] is obtained based at least partially on the characteristic angle (θi, i=1, 2, 3) and a flux weakening factor (ΔIS) such that: ΔId=(ΔIS*cosine (θi)) and ΔIq=(ΔIS*sine (θi)).

    DETERMINATION OF STATOR WINDING RESISTANCE IN AN ELECTRIC MACHINE

    公开(公告)号:US20170126166A1

    公开(公告)日:2017-05-04

    申请号:US14932613

    申请日:2015-11-04

    CPC classification number: G01R31/343 H02P21/14 H02P21/143 H02P23/14 H02P29/64

    Abstract: An electric machine assembly includes an electric machine having a stator and a rotor. The stator has stator windings at a stator winding temperature (tS) and the rotor is configured to rotate at a rotor speed (ω). A controller is operatively connected to the electric machine and has a processor and tangible, non-transitory memory on which is recorded instructions for executing a method for determining stator winding resistance. The controller is configured to determine a high-speed resistance factor (rH) which is based at least partially on the torque command (T*), the stator winding temperature (tS), the rotor speed (ω), a characterized torque error and the number of pole pairs (P). The controller may determine a total resistance value (R) based on a weighting factor (k), the high-speed resistance factor (rH) and the low-speed resistance factor (rL).

    METHOD FOR MOTOR AND INVERTER TEMPERATURE CONTROL

    公开(公告)号:US20200228049A1

    公开(公告)日:2020-07-16

    申请号:US16245402

    申请日:2019-01-11

    Abstract: An electric motor control system of a vehicle includes a temperature module configured to, based on a motor torque request, (i) determine a plurality of stator current values based on a plurality of temperatures and (ii) generate a maximum stator current based on a lowest value of the plurality of stator current values. A torque module configured to, based on the maximum stator current, the motor torque request, and a maximum allowable flux, generate a maximum torque output. A current command module configured to, based on a speed of a rotor of the electric motor and the maximum torque output, generate a d-axis current adjustment and a q-axis current adjustment. A switching control module configured to, based on the d- and q-axis current adjustments, control switching of an inverter module and apply power to stator windings of the electric motor from an energy storage device.

    Methods, systems and apparatus for controlling current supplied to control a machine

    公开(公告)号:US10396696B1

    公开(公告)日:2019-08-27

    申请号:US15900828

    申请日:2018-02-21

    Abstract: A current regulator is provided for an electric machine drive system for driving an electric machine. The current regulator includes an adjustable damping module that has a value of virtual damping resistance that is applied at the current regulator. The value of virtual damping resistance is adjustable as a function of sampling frequency. A controller can control the current regulator by determining whether the sampling frequency has changed since a previous execution cycle of the current regulator, and when the sampling frequency has changed since the previous execution cycle, the controller can modify the damping value as a function of the sampling frequency to allow the damping value to change with the sampling frequency. The damping value has a new value of virtual damping resistance that is applied at the current regulator after modifying the damping value. The controller can then execute the current regulator in accordance with the modified damping value to generate the voltage commands.

    Control of six step pulse width modulation with flux weakening

    公开(公告)号:US09973120B1

    公开(公告)日:2018-05-15

    申请号:US15492644

    申请日:2017-04-20

    CPC classification number: H02P6/08

    Abstract: An electric machine assembly includes an electric machine having a stator configured to have a stator current and a controller configured to receive a torque command (T). The controller stores a modulation flag (Fm) and a six step active flag (FS), each having a respective status. The controller has a processor and tangible, non-transitory memory on which is recorded instructions for executing a method of controlling a six step pulse width modulation operation in the assembly. The controller is programmed to determine the respective status of a six step active flag (FS) based at least partially on the torque command (T) and the respective status of the modulation flag (Fm). The controller is configured to control at least one operating parameter of the electric machine based at least partially on the respective status of the six step active flag (FS).

    DETERMINATION OF PERMANENT MAGNETIC FLUX IN AN ELECTRIC MACHINE

    公开(公告)号:US20170126167A1

    公开(公告)日:2017-05-04

    申请号:US14932603

    申请日:2015-11-04

    Abstract: An electric machine assembly has an electric machine having a stator and a rotor. The rotor has a rotor temperature and is configured to rotate at a rotor speed (ω). The stator has stator windings at a stator winding temperature (tS) and the electric machine defines a number of pole pairs (P). A controller is operatively connected to the electric machine and is configured to receive a torque command (T*). The controller has a processor and tangible, non-transitory memory on which is recorded instructions for executing a method for determining a total permanent magnetic flux (ψT) as a function of the rotor temperature. Execution of the instructions by the processor causes the controller to determine a high-speed magnetic flux factor (ψH) and a low-speed magnetic flux factor (ψL).

    Method for motor and inverter temperature control

    公开(公告)号:US10700632B1

    公开(公告)日:2020-06-30

    申请号:US16245402

    申请日:2019-01-11

    Abstract: An electric motor control system of a vehicle includes a temperature module configured to, based on a motor torque request, (i) determine a plurality of stator current values based on a plurality of temperatures and (ii) generate a maximum stator current based on a lowest value of the plurality of stator current values. A torque module configured to, based on the maximum stator current, the motor torque request, and a maximum allowable flux, generate a maximum torque output. A current command module configured to, based on a speed of a rotor of the electric motor and the maximum torque output, generate a d-axis current adjustment and a q-axis current adjustment. A switching control module configured to, based on the B- and q-axis current adjustments, control switching of an inverter module and apply power to stator windings of the electric motor from an energy storage device.

    METHODS, SYSTEMS AND APPARATUS FOR CONTROLLING CURRENT SUPPLIED TO CONTROL A MACHINE

    公开(公告)号:US20190260319A1

    公开(公告)日:2019-08-22

    申请号:US15900828

    申请日:2018-02-21

    Abstract: A current regulator is provided for an electric machine drive system for driving an electric machine. The current regulator includes an adjustable damping module that has a value of virtual damping resistance that is applied at the current regulator. The value of virtual damping resistance is adjustable as a function of sampling frequency. A controller can control the current regulator by determining whether the sampling frequency has changed since a previous execution cycle of the current regulator, and when the sampling frequency has changed since the previous execution cycle, the controller can modify the damping value as a function of the sampling frequency to allow the damping value to change with the sampling frequency. The damping value has a new value of virtual damping resistance that is applied at the current regulator after modifying the damping value. The controller can then execute the current regulator in accordance with the modified damping value to generate the voltage commands.

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