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公开(公告)号:US11674093B2
公开(公告)日:2023-06-13
申请号:US17298972
申请日:2019-12-11
Applicant: ExxonMobil Chemical Patents Inc.
Inventor: John S. Coleman , Kapil Kandel , Michael J. Clemmons , Teng Xu , Giovanni S. Contello
CPC classification number: C10G55/04 , C10G69/06 , C10G2300/201 , C10G2300/206 , C10G2300/308 , C10G2300/4006
Abstract: Processes for preparing a low particulate liquid hydrocarbon product are provided and includes blending a tar stream containing particles with a fluid to produce a fluid-feed mixture containing tar, the particles, and the fluid, and centrifuging the fluid-feed mixture at a temperature of greater than 60° C. to produce a higher density portion and a lower density portion, where the lower density portion contains no more than 25 wt % of the particles in the fluid-feed mixture.
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公开(公告)号:US20220380871A1
公开(公告)日:2022-12-01
申请号:US17772077
申请日:2020-10-29
Applicant: ExxonMobil Chemical Patents Inc.
Inventor: Changmin Chun , Ning Ma , Jorge J. Perdomo , John S. Coleman , Larry L. Iaccino
Abstract: Methods and compositions are provided for improving metal dusting corrosion, abrasion resistance and/or erosion resistance for various materials, preferably for applications relating to high-temperature reactors, including dense fluidized bed reactor components. In particular, cermets comprising (a) at least one ceramic phase selected from the group consisting of metal carbides, metal nitrides, metal borides, metal oxides, metal carbonitrides, and mixtures of thereof and (b) at least one metal alloy binder phase are provided. Ceramic phase materials include chromium carbide (Cr23C6). Metal alloy binder phase materials include β-NiAl intermetallic alloys and Ni3Sn2 intermetallic alloys, as well as alloys that contain α-Cr and/or γ′-Ni3Al hard phases. Preferably, bimetallic materials are provided when the cermet compositions are applied using a laser, e.g., a laser cladding method such as high power direct diode (HPDD) laser, or by plasma-based methods such as plasma transfer arc (PTA) welding and powder plasma welding (PPW).
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公开(公告)号:US11473024B2
公开(公告)日:2022-10-18
申请号:US17045416
申请日:2019-03-20
Applicant: ExxonMobil Chemical Patents Inc.
Inventor: John S. Coleman , Kendele S. Galvan , John J. Monson , Denise M. Burcham , Kapil Kandel
IPC: C10G69/06
Abstract: Systems and methods are provided for increasing the portion of a pyrolysis tar fraction that can be hydroprocessed by using a physical particle size reduction process on at least a portion of the pyrolysis tar fraction. The physical particle size reduction process can reduce the percentage of particles in the pyrolysis tar fraction that have a particle size of 75 μm or greater, or 50 μm or greater. It has been unexpectedly discovered that at least a portion of the particles having a size of 75 μm or less, or 50 μm or less, can be effectively hydroprocessed to form products of greater value while still reducing or minimizing the amount of fouling or plugging in a hydroprocessing catalyst bed. By increasing the number of particles having a size of 75 μm or less, or 50 μm or less, while selectively removing larger particles from the SCT fraction, a higher yield of hydrocarbon products can be achieved for a feed containing an SCT fraction. This can reduce or minimize the amount of particulates that are disposed of by incineration or another disposal method for fractions that have a lesser value.
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公开(公告)号:US20220281783A1
公开(公告)日:2022-09-08
申请号:US17745566
申请日:2022-05-16
Applicant: ExxonMobil Chemical Patents Inc.
Inventor: Xiaoying Bao , John S. Coleman
Abstract: Processes for upgrading a hydrocarbon. The process can include introducing, contacting, and halting introduction of a hydrocarbon-containing feed into a reaction zone. The feed can be contacted with a catalyst within the reaction zone to effect dehydrogenation, dehydroaromatization, and/or dehydrocyclization of the feed to produce a coked catalyst and an effluent. The process can include introducing, contacting, and halting introduction of an oxidant into the reaction zone. The oxidant can be contacted with the coked catalyst to effect combustion of the coke to produce a regenerated catalyst. The process can include introducing, contacting, and halting introduction of a reducing gas into the reaction zone. The reduction gas can be contacted with the regenerated catalyst to produce a regenerated and reduced catalyst. The process can include introducing and contacting an additional quantity of the feed with the regenerated and reduced catalyst to produce a re-coked catalyst and additional first effluent.
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公开(公告)号:US20220096955A1
公开(公告)日:2022-03-31
申请号:US17422576
申请日:2020-02-05
Applicant: ExxonMobil Chemical Patents Inc.
Inventor: Selma S. Lawrence , Michael Moran , John S. Coleman , Robert S. Bartel , Vikram Singh , Monica Malhotra
Abstract: Systems and methods are provided for reducing or minimizing fouling within the primary fractionator of a pyrolysis reaction system. The reduced or minimized fouling can be achieved in part by providing one or more pump-around trays in the primary fractionator below the level of the fractionation trays for an intermediate product produced by the fractionator. Including a pump-around section below the fractionation trays can improve vapor distribution within the fractionation trays, which are believed to have an increased likelihood of accumulation of foulant deposits. Optionally, other vapor distribution devices can be included along with the pump-around section.
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公开(公告)号:US10711203B2
公开(公告)日:2020-07-14
申请号:US16320136
申请日:2017-08-15
Applicant: ExxonMobil Chemical Patents Inc.
Inventor: Federico Barrai , Elizabeth G. Mahoney , John S. Coleman , Dhaval A. Bhandari , Brian M. Weiss , Changmin Chun , Frank Hershkowitz
Abstract: The invention relates to hydrocarbon pyrolysis, to equipment and materials useful for hydrocarbon pyrolysis, to processes for carrying out hydrocarbon pyrolysis, and to the use of hydrocarbon pyrolysis for, e.g., hydrocarbon gas upgrading. The pyrolysis is carried out in a reactor which includes at least one thermal mass having an open frontal area ≤55%.
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公开(公告)号:US12151189B2
公开(公告)日:2024-11-26
申请号:US17422576
申请日:2020-02-05
Applicant: ExxonMobil Chemical Patents Inc.
Inventor: Selma S. Lawrence , Michael Moran , John S. Coleman , Robert S. Bartel , Vikram Singh , Monica Malhotra
Abstract: Systems and methods are provided for reducing or minimizing fouling within the primary fractionator of a pyrolysis reaction system. The reduced or minimized fouling can be achieved in part by providing one or more pump-around trays in the primary fractionator below the level of the fractionation trays for an intermediate product produced by the fractionator. Including a pump-around section below the fractionation trays can improve vapor distribution within the fractionation trays, which are believed to have an increased likelihood of accumulation of foulant deposits. Optionally, other vapor distribution devices can be included along with the pump-around section.
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公开(公告)号:US11760703B2
公开(公告)日:2023-09-19
申请号:US17744890
申请日:2022-05-16
Applicant: ExxonMobil Chemical Patents Inc.
Inventor: Xiaoying Bao , John S. Coleman
IPC: C07C5/333 , B01J21/10 , C07C5/41 , B01J38/10 , B01J21/04 , B01J21/06 , B01J35/00 , B01J23/62 , B01J23/10
CPC classification number: C07C5/3337 , B01J21/04 , B01J21/066 , B01J21/10 , B01J23/10 , B01J23/626 , B01J35/0026 , B01J38/10 , C07C5/417 , C07C2521/04 , C07C2521/06 , C07C2521/10 , C07C2523/10 , C07C2523/62
Abstract: Processes for upgrading a hydrocarbon. The process can include contacting a hydrocarbon-containing feed with fluidized catalyst particles that can include a Group 8-10 element or a compound thereof disposed on a support to effect one or more of dehydrogenation, dehydroaromatization, and dehydrocyclization of at least a portion of the hydrocarbon-containing feed to produce coked catalyst particles and an effluent. The process can also include contacting at least a portion of the coked catalyst particles with an oxidant to effect combustion of at least a portion of the coke to produce regenerated catalyst particles. The process can also include contacting at least a portion of the regenerated catalyst particles with a reducing gas to produce regenerated and reduced catalyst particles. The process can also include contacting an additional quantity of the hydrocarbon-containing feed with fluidized regenerated and reduced catalyst particles to produce additional effluent and re-coked catalyst particles.
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公开(公告)号:US11760702B2
公开(公告)日:2023-09-19
申请号:US17174078
申请日:2021-02-11
Applicant: ExxonMobil Chemical Patents Inc.
Inventor: Xiaoying Bao , John S. Coleman
IPC: C07C5/333 , B01J21/10 , C07C5/41 , C07C5/367 , B01J38/10 , B01J38/32 , B01J35/00 , B01J23/62 , B01J23/10 , B01J21/04 , B01J21/06
CPC classification number: C07C5/3337 , B01J21/04 , B01J21/066 , B01J21/10 , B01J23/10 , B01J23/626 , B01J35/0026 , B01J38/10 , B01J38/32 , C07C5/367 , C07C5/417 , C07C2521/04 , C07C2521/06 , C07C2521/10 , C07C2523/10 , C07C2523/62
Abstract: Processes for upgrading a hydrocarbon. The process can include contacting a hydrocarbon-containing feed with fluidized catalyst particles that can include a Group 8-10 element or a compound thereof disposed on a support to effect one or more of dehydrogenation, dehydroaromatization, and dehydrocyclization of at least a portion of the hydrocarbon-containing feed to produce a coked catalyst and an effluent. The process can also include contacting at least a portion of the coked catalyst particles with an oxidant to effect combustion of at least a portion of the coke to produce regenerated catalyst particles. The process can also include contacting an additional quantity of the hydrocarbon-containing feed with at least a portion of the regenerated catalyst particles to produce additional effluent and re-coked catalyst particles.
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公开(公告)号:US11414362B2
公开(公告)日:2022-08-16
申请号:US16979374
申请日:2019-03-01
Applicant: ExxonMobil Chemical Patents Inc.
Inventor: Larry L. Iaccino , John S. Coleman , James R. Lattner
Abstract: A process for endothermic dehydrogenation including contacting a catalyst material in a moving bed reactor having at least one reaction zone, the moving bed reactor comprising a heat exchanger containing a heating medium, wherein the catalyst material and the heating medium do not contact one another, and wherein at least 50% of the delta enthalpy of the at least one reaction zone is provided by the heat exchanger; and contacting a feedstock comprising hydrocarbons with the catalyst material in the at least one reaction zone of the moving bed reactor under reaction conditions to convert at least a portion of the hydrocarbons to a first effluent comprising a product comprising alkenes, alkynes, cyclic hydrocarbons, and/or aromatics.
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