公开(公告)号：US11264680B2

公开(公告)日：2022-03-01

申请号：US16763110

申请日：2018-11-15

申请人： Enovix Corporation

发明人： Robert S. Busacca ,  Ashok Lahiri ,  Murali Ramasubramanian ,  Bruno A. Valdes ,  Gardner Cameron Dales ,  Christopher J. Spindt ,  Geoffrey Matthew Ho ,  Harrold J. Rust, III ,  James D. Wilcox ,  John F. Varni ,  Kim Han Lee ,  Nirav S. Shah ,  Richard J. Contreras ,  Lynn Van Erden ,  Ken S. Matsubayashi ,  Jeremie J. Dalton ,  Jason Newton Howard ,  Robert Keith Rosen ,  Jonathan C. Doan ,  Michael J. Armstrong ,  Anthony Calcaterra ,  Benjamin L. Cardozo ,  Joshua David Winans ,  Neelam Singh ,  Jeffrey Glenn Buck ,  Thomas John Schuerlein ,  Kim Lester Fortunati ,  Neal Sarswat

IPC分类号： H01M50/54 ,  H01M4/134 ,  H01M4/38 ,  H01M4/48 ,  H01M4/525 ,  H01M4/66 ,  H01M10/0525 ,  H01M10/0565 ,  H01M10/04 ,  H01M10/054 ,  H01M10/0585 ,  H01M50/46 ,  H01M50/103 ,  H01M4/02

摘要： Embodiments of secondary batteries having electrode assemblies are provided. A secondary battery can comprise an electrode assembly having a stacked series of layers, the stacked series of layers having an offset between electrode and counter-electrode layers in a unit cell member of the stacked series. A set of constraints can be provided with a primary constraint system with first and second primary growth constraints separated from each other in a longitudinal direction, and connected by at least one primary connecting member, and a secondary constraint system comprises first and second secondary growth constraints separated in a second direction and connected by members of the stacked series of layers. The primary constraint system may at least partially restrain growth of the electrode assembly in the longitudinal direction, and the secondary constraint system may at least partially restrain growth in the second direction that is orthogonal to the longitudinal direction.

公开(公告)号：US10283807B2

公开(公告)日：2019-05-07

申请号：US15572722

申请日：2016-05-13

申请人： Enovix Corporation

发明人： Robert S. Busacca ,  Ashok Lahiri ,  Murali Ramasubramanian ,  Bruno A. Valdes ,  Gardner Cameron Dales ,  Christopher J. Spindt ,  Geoffrey Matthew Ho ,  Harrold J. Rust, III ,  James D. Wilcox ,  John F. Varni ,  Kim Han Lee ,  Nirav S. Shah ,  Richard J. Contreras ,  Lynn Van Erden ,  Ken S. Matsubayashi ,  Jeremie J. Dalton

IPC分类号： H01M10/04 ,  H01M2/02 ,  H01M2/16 ,  H01M10/0525 ,  H01M4/02

摘要： A energy storage device for cycling between a charged state and a discharged state, the energy storage device including an enclosure, an electrode assembly and a non-aqueous liquid electrolyte within the enclosure, and a constraint that maintains a pressure on the electrode assembly as the energy storage device is cycled between the charged and the discharged states.

公开(公告)号：US10256507B1

公开(公告)日：2019-04-09

申请号：US15889396

申请日：2018-02-06

申请人： Enovix Corporation

发明人： Robert S. Busacca ,  Ashok Lahiri ,  Murali Ramasubramanian ,  Bruno A. Valdes ,  Gardner Cameron Dales ,  Christopher J. Spindt ,  Geoffrey Matthew Ho ,  Harrold J. Rust, III ,  James D. Wilcox ,  John F. Varni ,  Kim Han Lee ,  Nirav S. Shah ,  Richard J. Contreras ,  Lynn Van Erden ,  Ken S. Matsubayashi ,  Jeremie J. Dalton ,  Jason Newton Howard ,  Robert Keith Rosen

IPC分类号： H01M10/0585

摘要： A secondary battery for cycling between a charged and a discharged state, wherein a 2D map of the median vertical position of the first opposing vertical end surface of the electrode active material in the X-Z plane, along the length LE of the electrode active material layer, traces a first vertical end surface plot, EVP1, a 2D map of the median vertical position of the first opposing vertical end surface of the counter-electrode active material layer in the X-Z plane, along the length LC of the counter-electrode active material layer, traces a first vertical end surface plot, CEVP1, wherein for at least 60% of the length Lc of the first counter-electrode active material layer (i) the absolute value of a separation distance, SZ1, between the plots EVP1 and CEVP1 measured in the vertical direction is 1000 μm≥|SZ1|≥5 μm.

公开(公告)号：US09761901B2

公开(公告)日：2017-09-12

申请号：US14638410

申请日：2015-03-04

申请人： Enovix Corporation

发明人： Harrold J. Rust, III ,  Ashok Lahiiri ,  Murali Ramasubramanian ,  Robert M. Spotnitz

IPC分类号： H01M6/40 ,  H01M10/04 ,  H01M4/04

CPC分类号： H01M10/0472 ,  H01M4/0402 ,  H01M4/0423 ,  H01M4/0426 ,  H01M4/0428 ,  H01M4/0438 ,  H01M4/0457 ,  H01M4/049 ,  H01M6/40

摘要： Various methods and apparatus relating to three-dimensional battery structures and methods of manufacturing them are disclosed and claimed. In certain embodiments, a three-dimensional battery comprises a battery enclosure, and a first structural layer within the battery enclosure, where the first structural layer has a first surface, and a first plurality of conductive protrusions extend from the first surface. A first plurality of electrodes is located within the battery enclosure, where the first plurality of electrodes includes a plurality of cathodes and a plurality of anodes, and wherein the first plurality of electrodes includes a second plurality of electrodes selected from the first plurality of electrodes, each of the second plurality of electrodes being in contact with the outer surface of one of said first plurality of conductive protrusions. Some embodiments relate to processes of manufacturing energy storage devices with or without the use of a backbone structure or layer.

公开(公告)号：US12095072B2

公开(公告)日：2024-09-17

申请号：US18373809

申请日：2023-09-27

申请人： Enovix Corporation

发明人： Harrold J. Rust, III ,  Murali S. Ramasubramanian ,  Ashok Lahiri ,  Bruno A. Valdes ,  Jeffrey Glenn Buck ,  Kim Lester Fortunati ,  Robert S. Busacca ,  John F. Varni ,  Joshua David Winans ,  Neal Sarswat ,  Gunther A. Koblmiller ,  Miles E. Beaven ,  Jeffery A. Moss ,  Michael T. Andres

IPC分类号： H01M4/04 ,  H01M4/139

CPC分类号： H01M4/0469 ,  H01M4/139

摘要： A process for delineating a population of electrode structures in a web includes laser ablating the web to form ablations in the web, each ablation being formed by removing a portion of an electrochemically active layer to thereby expose a portion of an electrically conductive layer. The process includes forming alignment features in the web that are formed at predetermined locations on the web. The process also includes laser machining the web to form weakened tear patterns in the web that delineate members of the electrode structure population, each of the delineated members being individually bounded, at least in part, by a member of the weakened tear patterns that is adapted to facilitate separation of delineated members, individually, from the web by an application of a force, the alignment features being used to aid in the formation of the weakened tear patterns.

公开(公告)号：US11600864B2

公开(公告)日：2023-03-07

申请号：US17556152

申请日：2021-12-20

申请人： Enovix Corporation

发明人： Robert S. Busacca ,  Ashok Lahiri ,  Murali Ramasubramanian ,  Bruno A. Valdes ,  Gardner Cameron Dales ,  Christopher J. Spindt ,  Geoffrey Matthew Ho ,  Harrold J. Rust, III ,  James D. Wilcox ,  John F. Varni ,  Kim Han Lee ,  Nirav S. Shah ,  Richard J. Contreras ,  Lynn Van Erden ,  Ken S. Matsubayashi ,  Jeremie J. Dalton ,  Jason Newton Howard ,  Robert Keith Rosen

IPC分类号： H01M10/0585 ,  H01M50/40 ,  H01M50/531

摘要： A secondary battery for cycling between a charged and a discharged state, wherein a 2D map of the median vertical position of the first opposing vertical end surface of the electrode active material in the X-Z plane, along the length LE of the electrode active material layer, traces a first vertical end surface plot, EVP1, a 2D map of the median vertical position of the first opposing vertical end surface of the counter-electrode active material layer in the X-Z plane, along the length LC of the counter-electrode active material layer, traces a first vertical end surface plot, CEVP1, wherein for at least 60% of the length Lc of the first counter-electrode active material layer (i) the absolute value of a separation distance, SZ1, between the plots EVP1 and CEVP1 measured in the vertical direction is 1000 μm≥|SZ1|≥5 μm.

公开(公告)号：US11355816B2

公开(公告)日：2022-06-07

申请号：US16917020

申请日：2020-06-30

申请人： Enovix Corporation

发明人： Murali Ramasubramanian ,  Michael Armstrong ,  Brian E. Brusca ,  Vladimir Dioumaev ,  Gunther A. Koblmiller ,  Ashok Lahiri ,  Laurie J. Lauchlan ,  Harrold J. Rust, III ,  Nirav S. Shah ,  Robert M. Spotnitz ,  James D. Wilcox

IPC分类号： H01M4/134 ,  H01M4/38 ,  H01M10/04 ,  H01M50/446 ,  H01M4/13 ,  H01M10/052 ,  H01M10/0585 ,  H01M50/44 ,  H01M50/46 ,  H01M4/02 ,  H01M50/403

摘要： An electrode structure for use in an energy storage device, the electrode structure comprising a population of electrodes, a population of counter-electrodes and an electrically insulating material layer separating members of the electrode population from members of the counter-electrode population, each member of the electrode population having a longitudinal axis AE that is surrounded by the electrically insulating separator layer.

公开(公告)号：US11081718B2

公开(公告)日：2021-08-03

申请号：US16241159

申请日：2019-01-07

申请人： Enovix Corporation

发明人： Robert S. Busacca ,  Ashok Lahiri ,  Murali Ramasubramanian ,  Bruno A. Valdes ,  Gardner Cameron Dales ,  Christopher J. Spindt ,  Geoffrey Matthew Ho ,  Harrold J. Rust, III ,  James D. Wilcox ,  John F. Varni ,  Kim Han Lee ,  Nirav S. Shah ,  Richard J. Contreras ,  Lynn Van Erden ,  Vladimir Dioumaev

IPC分类号： H01M10/02 ,  H01M4/02 ,  H01M10/052 ,  H01M10/054 ,  H01M10/058 ,  H01M10/0585 ,  H01M10/44 ,  H01M10/0525

摘要： A secondary battery is provided for cycling between a charged and a discharged state, the secondary battery including a battery enclosure, an electrode assembly, carrier ions, a non-aqueous liquid electrolyte within the battery enclosure, and a set of electrode constraints. The set of electrode constraints includes a primary constraint system having first and second primary growth constraints and at least one primary connecting member, the first and second primary growth constraints separated from each other in the longitudinal direction, wherein the primary constraint array restrains growth of the electrode assembly in the longitudinal direction such that any increase in the Feret diameter of the electrode assembly in the longitudinal direction over 20 consecutive cycles of the secondary battery is less than 20%. The set of electrode constraints further includes a secondary constraint system having first and second secondary growth constraints connected by at least one secondary connecting member, wherein the secondary constraint system at least partially restrains growth of the electrode assembly in a second direction upon cycling of the secondary battery.

公开(公告)号：US10707466B2

公开(公告)日：2020-07-07

申请号：US15997252

申请日：2018-06-04

申请人： Enovix Corporation

发明人： Murali Ramasubramanian ,  Michael Armstrong ,  Brian E. Brusca ,  Vladimir Dioumaev ,  Gunther A. Koblmiller ,  Ashok Lahiri ,  Laurie J. Lauchlan ,  Harrold J. Rust, III ,  Nirav S. Shah ,  Robert M. Spotnitz ,  James D. Wilcox

IPC分类号： H01M2/16 ,  H01M4/13 ,  H01M4/134 ,  H01M4/38 ,  H01M10/04 ,  H01M10/052 ,  H01M10/0585 ,  H01M2/14 ,  H01M4/02

摘要： An electrode structure for use in an energy storage device, the electrode structure comprising a population of electrodes, a population of counter-electrodes and an electrically insulating material layer separating members of the electrode population from members of the counter-electrode population, each member of the electrode population having a longitudinal axis AE that is surrounded by the electrically insulating separator layer.

公开(公告)号：US10256500B2

公开(公告)日：2019-04-09

申请号：US15699383

申请日：2017-09-08

申请人： Enovix Corporation

发明人： Harrold J. Rust, III ,  Ashok Lahiri ,  Murali Ramasubramanian ,  Robert M. Spotnitz

IPC分类号： H01M10/04 ,  H01M4/04 ,  H01M6/40

摘要： Various methods and apparatus relating to three-dimensional battery structures and methods of manufacturing them are disclosed and claimed. In certain embodiments, a three-dimensional battery comprises a battery enclosure, and a first structural layer within the battery enclosure, where the first structural layer has a first surface, and a first plurality of conductive protrusions extend from the first surface. A first plurality of electrodes is located within the battery enclosure, where the first plurality of electrodes includes a plurality of cathodes and a plurality of anodes, and wherein the first plurality of electrodes includes a second plurality of electrodes selected from the first plurality of electrodes, each of the second plurality of electrodes being in contact with the outer surface of one of said first plurality of conductive protrusions. Some embodiments relate to processes of manufacturing energy storage devices with or without the use of a backbone structure or layer.